Workshop Manuals Factory service & repair Land Rover
01 Introduction02 General specification data03 Supplementary restraint system04 Chassis and body05 Panel repairs
Land Rover Discovery Body Repair Manual (1995 on)05 · Panel repairs
05 · General

Outer rear panel section refit

Make
Land Rover
Model
Discovery Body Repair Manual
Year
1995 on
Section
Repair › Outer rear panel section refit
Panel repairsOuter rear panel section refit

OUTER REAR PANEL SECTION Refit

Remove

  1. Disconnect battery earth lead.
  2. Raise rear of vehicle.

WARNING: Support on safety stands.

  1. Disconnect all ECUs.
  2. Disconnect airbags and sensor system. See SUPPLEMENTARY RESTRAINT SYSTEM, Repair.
  3. Disconnect alternator.
  4. Remove rear bumper assembly.
  5. Remove rear door. See CHASSIS AND BODY, Repair.
  6. Remove rear door check stay. See CHASSIS AND BODY, Repair.
  7. Remove rear door aperture weatherstrip.
  8. Prepare and clean panel joint faces. Punch or
  9. Cut new panel to form seam welded joints with
  10. Reverse removal procedure.
  11. Remove stands and lower vehicle.
  • NOTE: In this operation, the ends of the
  • outer rear panel are left in position to
  • avoid disturbing the rear corner panels.
Warning: support on safety stands. – Remove stands and lower vehicle.

drill holes in new outer rear panel front flange as shown in rear panel assembly operation. See Panels,

existing panel as shown above.

Parts & tools for this job For 1995 Land Rover Discovery

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