Workshop Manuals Factory service & repair Land Rover
Land Rover Discovery Body Repair Manual (1995 on)05 · Panel repairs
05 · General

Wing extension panel refit

Make
Land Rover
Model
Discovery Body Repair Manual
Year
1995 on
Section
Repair › Wing extension panel refit
Panel repairsWing extension panel refit

WING EXTENSION PANEL Refit

Remove

  1. Disconnect battery earth lead.
  2. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Disconnect all ECUs.
  2. Disconnect airbags and sensor system. See SUPPLEMENTARY RESTRAINT SYSTEM, Repair.
  3. Disconnect alternator.
  4. Remove RH or LH headlight.
  5. Prepare and clean panel joint faces. Punch or
  6. Remove RH or LH front direction indicator.
  7. Remove battery at RH inner wing.
  8. Remove RH or LH wing [fender]. See CHASSIS
  9. Reverse removal procedure.

AND BODY, Repair.

  1. Remove stands and lower vehicle.
  2. Remove expansion tank and bracket on RH inner wing (RH only).
  3. Remove charcoal canister and bracket on RH inner wing, if fitted (RH only).
  4. Remove fuse box - engine compartment and bracket at RH inner wing (RH only).
  5. Remove engine air intake box at LH inner wing (LH only).
  6. Remove bonnet [hood]. See CHASSIS AND BODY, Repair.
  7. Remove modulator unit at LH inner wing (LH only).
  8. Remove brake servo assembly (RH only).
  9. Remove weatherstrips at upper edge of bulkhead and inner wing.
  10. Remove air intake plenum cowl. See CHASSIS AND BODY, Repair.
And body, repair. – Remove air intake plenum cowl. See CHASSIS AND BODY, Repair.

drill hole in lower front corner of new wing extension panel for plug welding as shown.

Parts & tools for this job For 1995 Land Rover Discovery

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