Discovery II
GENERAL DATA
04-13
Manual gearbox - R380
Type
Single helical constant mesh
Gears
5 forward, 1 reverse, all synchromesh
Gear ratios: Td5 Diesel
⇒
First
3.692 : 1
⇒
Second
2.132 : 1
⇒
Third
1.397 : 1
⇒
Fourth
1.0 : 1
⇒
Fifth
0.770 : 1
⇒
Reverse
3.536 : 1
Gear ratios: V8 Petrol
⇒
First
3.321:1
⇒
Second
2.132:1
⇒
Third
1.397:1
⇒
Fourth
1.0:1
⇒
Fifth
0.732:1
⇒
Reverse
3.536:1
Baulk ring clearance:
⇒
New
0.500 mm (0.0197 in)
⇒
Service limit
0.500 mm (0.0197 in)
⇒
Selector fork pad widths - minimum
6.5 mm (0.255 in)
First gear end float:
⇒
New
0.050 - 0.200 mm (0.0020 - 0.0079 in)
⇒
Service limit
0.327 mm (0.0129 in)
Second gear end float:
⇒
New
0.040 - 0.210 mm (0.0016 - 0.0083 in)
⇒
Service limit
0.337 mm (0.0133 in)
Third gear end float:
⇒
New
0.110 - 0.210 mm (0.0043 - 0.0083 in)
⇒
Service limit
0.337 mm (0.0133 in)
Adjust fifth / reverse hub - shim to
⇒
New
0.005 - 0.055 mm (0.0002 - 0.0022 in)
⇒
Service limit
0.055 mm (0.0022 in)
Reverse gear idler shaft clearance
⇒
New
0.040 - 0.380 mm (0.0016 - 0.0150 in)
⇒
Service limit
0.380 mm (0.0150 in)
Mainshaft end float:
⇒
New
0.000 - 0.050 mm (0.0000 - 0.0020 in)
⇒
Service limit
0.000 - 0.050 mm (0.0000 - 0.0020 in)
Layshaft end float:
⇒
New
0.000 - 0.050 mm (0.0000 - 0.0020 in)
⇒
Service limit
0.000 - 0.050 mm (0.0000 - 0.0020 in)
