Range Rover P38
TRANSFER BOX
9
REPAIR
Refit
27. Manual Vehicles: Renew gearbox output shaft
seal.
See MANUAL GEARBOX, Repair.
28. Automatic Vehicles: Renew gearbox output
shaft seal.
See AUTOMATIC GEARBOX,
Repair.
29. Ensure mating faces are clean.
30. Lubricate input shaft with transmission fluid.
31. Raise transfer box on lift. Adjust tilt as necessary
to align shafts.
32. Engage shafts. Locate transfer box dowels to
gearbox.
33. Secure transfer box to gearbox with bolts.
Tighten to
45 Nm. (33 lbf.ft)
34. Remove transmission lift.
35. Connect multiplugs to High/Low motor and
output shaft speed sensor.
36. Connect Lucars to transfer box fluid temperature
sensor.
37. Secure harness in clips.
38. Raise gearbox on cross beam.
39. Automatic vehicles. Position selector cable
abutment bracket to gearbox. Secure with bolts.
40. Raise one wheel on each axle to allow rotation
of propeller shafts.
41. Position propeller shafts to transfer box flanges.
Align marks.
42. Secure shafts with nuts and bolts. Tighten to
48 Nm. (35 lbf.ft)
43. Fit propeller shaft guard. Tighten bolts.
44. Guide hand brake cable through grommet in
transmission tunnel.
45. Fit exhaust front pipe.
See MANIFOLD AND
EXHAUST SYSTEM, Repair.
46. Diesel Vehicles. Fit chassis cross member.
See CHASSIS AND BODY, Repair.
47. Automatic Vehicles: Adjust gear selector cable.
See AUTOMATIC GEARBOX, Adjustment.
48. Replenish gearbox and transfer box fluids.
See
LUBRICANTS, FLUIDS AND CAPACITIES,
Information.
49. Lower lift.
50. Connect handbrake cable to lever, secure with
clevis pin and clip.
Manual Vehicles:
51. Fit seal around gearbox remote housing to
transmission tunnel aperture.
52. Position gear lever. Secure with bolts. Tighten
to
25 Nm. (18 lbf.ft)
53. Fit gaiter and ring. Secure with nuts.
54. Fit centre console.
See CHASSIS AND BODY,
Repair.
55. Automatic Vehicles:Fit window switch pack.
See ELECTRICAL, Repair.
56. Reconnect battery negative lead.