Range Rover Classic
68
AIR SUSPENSION
6
REPAIR
FRONT AIR SPRING
Service repair no - 60.21.01
Remove
WARNING: Air suspension is pressurised
up to 10 bar. Dirt or grease must not enter
the system. Wear hand, ear and eye safety
standard protection when servicing system.
WARNING: The air spring must be
restricted by suspension loading, with
dampers fitted before inflation. Failure to
observe this warning could cause air spring
failure, resulting in component damage or
personal injury. DO NOT ATTEMPT TO
DISMANTLE AIR SPRING
1. Depressurise system.
See Adjustment,
Depressurise System
2. Disconnect battery negative lead.
3. Remove wheel,
See WHEELS AND TYRES,
Repair, Wheels
4. Support chassis on axle stands.
5. Support front axle with jack.
6. Peel back rubber boot. Disconnect air pipe from
air spring.
See Disconnect/Connect Air Pipe
7. Remove four retaining clips from upper and
lower fixing.
8. Remove air spring assembly.
Refit
9. Locate air spring assembly onto lower fixing,
ensure air pipe connection points rearwards.
10. Connect air pipe to air spring assembly.
See
Disconnect/Connect Air Pipe
11. Raise axle to locate air spring assembly into
upper fixing, if required.
12. Fit new retaining clips to fixing points.
13. Reverse removal instructions 1 to 6.
14. Leak test air spring and around connections.
See Adjustment, Leak Test Procedure
REAR AIR SPRING ASSEMBLY
Service repair no - 64.21.01
Remove
WARNING: Air suspension is pressurised
up to 10 bar. Dirt or grease must not enter
the system. Wear hand, ear and eye safety
standard protection when servicing system.
WARNING: The air spring must be
restricted by suspension loading, with
dampers fitted before inflation. Failure to
observe this warning could cause air spring
failure, resulting in component damage or
personal injury. DO NOT ATTEMPT TO
DISMANTLE AIR SPRING
1. Depressurise system.
See Adjustment,
Depressurise System
2. Disconnect battery negative lead.
3. Remove wheel,
See WHEELS AND TYRES,
Repair, Wheels
4. Support chassis on axle stands.
5. Support axle with jack.