Workshop Manuals Factory service & repair Mini
01 Introduction02 General information03 Information04 Engine05 Emission control06 Engine management system - MEMS07 Fuel delivery system08 Cooling system09 Manifold & exhaust systems10 Clutch11 Manual gearbox12 Drive shafts13 Steering14 Suspension15 Brakes16 Restraint systems17 Body18 Heating & ventilation19 Wipers & washers20 Electrical21 Instruments
Mini Mini Workshop Manual (1996-2000)04 · Engine
04 · Engine

Flywheel housing gasket (page 3 of 3)

Make
Mini
Model
Mini Workshop Manual
Year
1996–2000
Section
Repairs
EngineFlywheel housing gasket · page 3 of 3
Diagram
  1. Using a suitable drift, remove primary gear oil seal from flywheel housing.

NOTE: The oil seal can be renewed without removing the flywheel housing. Refer to Flywheel housing oil seal. See this section.

Refit

  1. Remove all traces of gasket material from mating faces of flywheel housing, engine and gearbox.
  2. Clean flywheel housing locating dowels.
  3. Fit locating dowels to engine and gearbox.
  4. Position flywheel housing on a flat surface and support underside of housing with a block.
  5. Clean oil seal aperture in flywheel housing.
  6. Lubricate NEW flywheel housing oil seal.
Lubricate NEW flywheel housing oil seal.
  1. Position oil seal to flywheel housing and using tools 18G 134 and 18G 134BC drift oil seal into place.
  2. Fit NEW gasket to engine and gearbox.
  3. Ensure protective sleeve is fitted to primary gear splines, manoeuvre flywheel housing into position and locate on dowels.
  4. Clean Loctite from threads of flywheel housing bolts with a wire brush.
  5. Apply Loctite 242 to first 3 threads of each bolt.
  6. Fit 8 inner bolts securing flywheel housing to engine and gearbox and tighten to 25 Nm.

NOTE: Ensure 3 bolts with the finer thread are fitted at the top.

Parts & tools for this job For 1996 Mini Mini

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