Fuel injectors

Refit

1. Lubricate new ’O’ rings with silicone grease and fit to injectors.
2. Position fuel rail and fit to injectors.
3. Fit 2 spring clips securing fuel rail to injectors.
4. Position air cleaner mounting bracket to fuel rail and inlet manifold.
5. Align fuel return pipe ’P’ clip to inlet manifold.
6. Fit 3 bolts securing air cleaner mounting bracket to inlet manifold and fuel rail. Tighten bolts to 9 Nm.
7. Secure harness clips to air cleaner mounting bracket.
8. Remove plugs from fuel rail, fuel feed pipe and fuel return pipe.
9. Clean fuel rail and fuel pipe connections.
10. Lubricate new ’O’ ring with silicone grease and fit to fuel return pipe connection.
11. Connect fuel return pipe to fuel rail, fit bolts and tighten to 4 Nm.
12. Lubricate new ’O’ ring with silicone grease and fit to fuel feed pipe connection.
13. Connect fuel feed pipe to fuel rail, fit bolts and tighten to 4 Nm.
14. Connect vacuum hose to pressure regulator and secure with clip.
15. Connect brake servo vacuum hose to inlet manifold.
16. Connect breather hose to throttle body.
17. Connect throttle cable to throttle cam and locate adjusting nut to abutment bracket.
18. Connect battery earth lead.
19. Adjust throttle cable. See Adjustments.

FUEL INJECTORS

Service repair no - 19.60.12

Remove

1. Disconnect battery earth lead.
2. Remove fuel rail. See this section.

3. Remove injectors.
4. Remove and discard ’O’ rings from injectors.
5. Fit protective caps to each end of injectors.

Refit

1. remove protective caps from injectors.
2. Clean injectors and recesses in inlet manifold.
3. Lubricate new ’O’ rings with silicone grease and fit to injectors.
4. Fit injectors to inlet manifold.
5. Fit fuel rail. See this section.
6. Connect battery earth lead.