Workshop Manuals Factory service & repair Rover
01 Introduction02 Information03 Maintenance04 Engine05 Engine management system - MEMS06 Fuel delivery system - MEMS07 Cooling system - MEMS08 Manifold & exhaust systems09 Manual gearbox10 Automatic gearbox
Rover 100 Repair Manual Supplement (1996-1998)08 · Manifold & exhaust systems
08 · Engine

Inlet manifold chamber gasket (page 3 of 3)

Make
Rover
Model
100 Repair Manual Supplement
Year
1996–1998
Section
Repairs
Manifold & exhaust systemsInlet manifold chamber gasket · page 3 of 3
Diagram
  1. Release injector harness multiplug from mounting bracket beneath throttle housing.
  2. Release coil h.t. lead from clip beneath throttle housing.
Release coil h.t. lead from clip beneath throttle housing.
  1. Remove 5 bolts securing manifold chamber to inlet manifold.
  2. Remove inlet manifold chamber.
  3. Remove and discard inlet manifold chamber gasket.

Refit

  1. Clean mating surfaces of inlet manifold and manifold chamber gasket.
  2. Position new gasket to inlet manifold.
  3. Fit manifold chamber to inlet manifold and align.
  4. Fit bolts securing manifold chamber to inlet manifold and tighten progressively to 25 Nm.
  5. Secure coil h.t. lead and injector harness multiplug to mounting bracket beneath throttle housing.
  6. Connect breather hose to manifold chamber and secure with clip.
  7. Connect fuel pressure regulator vacuum hose to manifold chamber.
  8. Connect ECM vacuum hose to manifold chamber.
  9. Connect brake servo vacuum hose to manifold chamber.
  10. Connect throttle cable to throttle cam.
  11. Locate throttle cable adjusting nut in abutment bracket.
  12. Automatic models: Connect kickdown cable to throttle cam and locate outer cable to abutment bracket.
  13. Connect purge hose to manifold chamber and secure with clip.
  14. Connect breather hose to throttle housing and secure with clip.
  15. Connect multiplug to IACV.
  16. Connect multiplug to TP sensor.
  17. Connect air intake hose to throttle housing and secure with clip.
  18. Connect battery earth lead.
  19. Manual models: Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - MEMS, Adjustments.
  20. Automatic models: Adjust throttle and kickdown cable. See AUTOMATIC GEARBOX - ’CVT’, Adjustments.

Parts & tools for this job For 1996 Rover 100

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