Workshop Manuals Factory service & repair Rover
Rover 200 Workshop Manual (1995-1999)14 · Cooling system - L Series
14 · Engine

Radiator - models with intercooler

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Radiator - models with intercooler
Cooling system - L SeriesRadiator - models with intercooler

RADIATOR - MODELS WITH INTERCOOLER

Service repair no - 26.40.01

Remove

  1. Drain cooling system. See Adjustments.
  2. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
  3. Remove engine acoustic cover. See BODY, Exterior fittings.
  4. Remove radiator cooling fan. See this section.
Radiator - models with intercooler – Remove radiator cooling fan. See this section.
  1. Loosen clip and disconnect expansion tank hose from radiator.
  2. Loosen clip and disconnect top hose from radiator.
  3. Disconnect multiplug from thermostatic switch.
  4. Remove 2 bolts securing radiator top mounting brackets to bonnet lock platform.
  5. Remove 2 radiator top mounting brackets.
  6. Manoeuvre radiator and intercooler from engine compartment.

Do not carry out further dismantling if component is removed for access only.

Radiator - models with intercooler – Do not carry out further dismantling if component is removed for access only.
  1. Remove 2 Tx40 Torx bolts and nuts securing intercooler to radiator.
  2. Remove intercooler.
  3. Remove 2 lower mounting rubbers from radiator.
Radiator - models with intercooler – Remove 2 lower mounting rubbers from radiator.
  1. Remove locking ring securing thermostatic switch to radiator.
  2. Remove thermostatic switch from radiator and fit to new.
  3. Secure thermostatic switch with locking ring.
  4. Fit lower mounting rubbers to new radiator.
  5. Position intercooler to radiator, fit Torx bolts and nuts and tighten to 25 Nm.

Parts & tools for this job For 1995 Rover 200

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