Electric fuel pump - ’k’ and ’t’ series

Refit

1. Using assistance, position fuel tank beneath vehicle and raise into position using a trolley jack.
2. Align fuel tank to body and hook into position.
3. Align fuel tank straps to fuel tank and hook into body.
4. Fit and tighten nuts securing fuel tank straps to body. Tighten locknuts.
5. Ensure fuel tank is properly located and remove trolley jack.
6. Remove covers from quick fit connectors. align connectors and push together until both retainer pawls lock with a clicking sound. Check visually and by pulling on connector that the pawls are firmly in place.
7. Connect fuel breather hose to pipe and secure with clip.
8. Connect fuel return hose to fuel return pipe and secure with clip.
9. Connect filler hose to filler neck and tighten clip.
10. Connect breather hose to filler neck and secure with clip.
11. Connect fuel pump multiplug to harness and secure to bracket on body.
12. Position fuel pipe shield to body, fit bolts and tighten to 9 Nm.
13. Fit 2 scrivets securing fuel pipe shield to body.
14. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
15. Remove stand(s) and lower vehicle.
16. Connect battery earth lead.
17. Check all connections for leaks.

ELECTRIC FUEL PUMP - ’K’ AND ’T’ SERIES

Service repair no - 19.45.08

NOTE: The fuel pump and fuel gauge tank unit are integral parts of the fuel pump housing and cannot be renewed separately.

Remove

1. Remove fuel tank assembly. See this section.

2. Release fuel pump harness from clip on tank.
3. Release clip and disconnect fuel return hose from fuel pump.
4. Disconnect fuel feed hose from fuel pump.
5. Remove nut securing breather valve to mounting bracket and position aside.