Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)13 · Fuel delivery system
13 · Engine

Fuel tank - ’d’ series

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs › Fuel tank - ’d’ series
Fuel delivery systemFuel tank - ’d’ series · page 1 of 4

Refit

  1. Using assistance, position fuel tank beneath vehicle and raise into position using a trolley jack.
  2. Align fuel tank straps to fuel tank and hook into body.
  3. Fit and tighten nuts securing fuel tank straps to body. Tighten locknuts securing fuel tank straps.
  4. Ensure fuel tank is properly located and remove trolley jack.
  5. Connect fuel feed hose to fuel pipe.
  6. Connect fuel breather hose to pipe and secure with clip.
  7. Connect fuel return hose to fuel return pipe and secure with clip.
  8. Connect filler hose to filler neck and tighten clip.
  9. Connect breather hose to filler neck and secure with clip.
  10. Connect fuel pump multiplug to harness and secure to bracket on body.
  11. Position fuel pipe shield to body, fit bolts and tighten to 9 Nm.
  12. Fit 2 scrivets securing fuel pipe shield to body.
  13. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
  14. Remove stand(s) and lower vehicle.
  15. Connect battery earth lead.

FUEL TANK - ’D’ SERIES

Service repair no - 19.55.01

Remove

  1. Disconnect battery earth lead.
  2. Raise rear of vehicle.

WARNING: Support on safety stands.

  1. Drain fuel tank. See Adjustments.
  2. Remove LH rear wheel.
  3. Disconnect fuel pump harness multiplug.
  4. Release multiplug from bracket on body.
Fuel tank - ’d’ series – Release multiplug from bracket on body.
  1. Remove 2 screws and 2 scivets securing fuel pipe shield. Remove shield.

Parts & tools for this job For 1995 Rover 400

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