Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)19 · Manual gearbox - PG1
19 · Transmission

Models with air conditioning fitted.

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs › Models with air conditioning fitted.
Manual gearbox - PG1Models with air conditioning fitted.
Diagram
  1. Remove 2 nuts and bolts securing gearbox to mounting plate and remove clutch slave cylinder bracket.
Remove 2 nuts and bolts securing gearbox to mounting plate and remove clutch slave cylinde
  1. Remove remaining upper bolt securing gearbox to mounting plate.
  2. Using assistance, release gearbox from locating dowels on mounting plate and lower to floor.
  3. Disconnect lifting equipment and remove gearbox from under vehicle.

Refit

  1. Clean mating face of gearbox and mounting plate.
  2. clean dowel and dowel holes.
  3. Inspect differential oil seals for signs of damage; renew if necessary.
  4. Lightly grease gearbox splines.
  5. Position gearbox under vehicle and connect lifting equipment.
  6. Using assistance, raise gearbox, manoeuvre into position and locate on dowels.
  7. Fit upper bolt securing gearbox to mounting plate and tighten to 70 Nm.
  8. Fit clutch slave cylinder bracket.
  9. Fit 2 nuts and bolts securing gearbox to mounting plate and tighten to 70 Nm.
  10. Fit 3 lower bolts securing gearbox to mounting plate and tighten to 70 Nm.
  11. Disconnect lifting equipment from lifting eye.
  12. Remove bolt securing lifting eye to gearbox, remove lifting eye and refit bolt.
  13. Tighten bolt to 25 Nm.
  14. Fit mounting bracket to gearbox, fit bolts and tighten to 60 Nm.
  15. Raise engine and gearbox and align LH engine mounting to bracket on body.
  16. Fit bolts LH engine mounting to bracket on gearbox and tighten to 45 Nm.
  17. Remove jack supporting engine and gearbox.
  18. Connect multiplug to vehicle speed sensor.
  19. Fit fuel filter to bracket.
  20. Fit LH and RH drive shafts. See DRIVE SHAFTS, Repairs.
  21. Fit both road wheels and tighten nuts to 110 Nm.
  22. Clean mating faces of gear change selector and steady rods.
  23. Connect selector rod to shaft and align holes.
  24. Fit new roll pin securing selector rod to shaft and fit roll pin retaining clip.
  25. Fit washers to gear change steady bar and connect bar to gearbox.
  26. Fit steady bar retaining bolt and tighten to 10 Nm.
  27. Align coolant rail to bracket on gearbox mounting plate and secure with nut.

Models with air conditioning fitted.

  1. Align air conditioning pipe bracket to coolant rail bracket and fit bolt.

Parts & tools for this job For 1995 Rover 400

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