Air conditioning

11. Fit starter motor, see ELECTRICAL – Repairs.
12. Connect L.H. engine harness at multiplugs.
13. Secure harness multiplugs to brackets.
14. Connect vacuum pipes to inlet manifold.
15. Connect brake servo vacuum hose to pipe.
16. Air conditioning: Secure pipe to clip.
17. Connect selector cable to lever, fit control pin and roller; secure roller with new split pin.
18. Fit torque converter housing cover and anti - bearing bracket; tighten bolts to:
    3 bolts – torque converter housing cover bolts 12 Nm.
    Anti - bearing bracket to gearbox 45 Nm.
    2 bolts – anti - bearing bracket to cylinder block 24 Nm.
19. Fit selector cable holder, locate cable in holder; tighten bolt to 27 Nm.
20. Fit front exhaust pipe, see MANIFOLD & EXHAUST – Repairs.
21. Connect speedometer cable to gearbox, secure retaining clip by rotating gaiter.
22. Connect hoses to oil cooler pipes, tighten clips.
23. Connect heater hoses; tighten clips.
24. Connect coolant hoses to engine; tighten clips.

Air conditioning

25. Locate compressor and fit securing bolts tighten to 25 Nm.
26. Fit and tension compressor drive belt, see MAINTENANCE

Power steering

27. Locate power steering pump and fit securing bolts, tighten to 35 Nm.
28. Locate power steering hose in clip.
29. Position power steering pipe clamp; tighten bolt to 15 Nm.
30. Fit and tension power steering pump drive belt, see MAINTENANCE

All models

31. Connect throttle cable to linkage and locate abutment bracket.
32. Secure throttle cable in retaining clips.
33. Adjust cable free - play, see ENGINE MANAGEMENT SYSTEM – PGM - Fi – Adjustments.
34. Fit distributor, see ENGINE MANAGEMENT SYSTEM PGM - Fi – Repairs.
35. Connect fuel outlet pipe to filter, tighten banjo bolt to 32 Nm.
36. Connect earth lead to gearbox; tighten nut to 35 Nm.
37. Fit battery lead to fusebox and tighten screw, fit fuse cover plate and fusebox cover.
38. Connect R.H. engine harness at multiplugs and secure harness with strap.
39. Fit battery tray, tighten bolts to 9 Nm.
40. ABS 6: Attach ABS pipe clip to battery tray; tighten bolt to 9 Nm.
41. Connect trunking to throttle housing and breather pipe and connect to air cleaner, tighten clip.
42. Connect vacuum pipe to air cleaner.
43. Fit air duct and clip expansion tank hose on top.
44. Fit side branch to air duct and engage clip.
45. Connect PCV hose to air inlet trunking and camshaft cover. Tighten clips.
46. Connect engine earth lead to bonnet lock platform.
47. Fit battery into tray, fit clamp and tighten bolt; connect both battery leads.
48. Fit underbelly panel, see BODY – Repairs.
49. Remove stand(s) and lower vehicle.
50. Fill gearbox with correct quantity and grade of oil, see INFORMATION – CAPACITIES, FLUIDS AND LUBRICANTS
51. Fill engine with correct quantity and grade of oil, see INFORMATION – CAPACITIES, FLUIDS AND LUBRICANTS
52. Refill cooling system, see MAINTENANCE
53. Fit bonnet, see BODY – Repairs.
54. Check ignition timing, see MAINTENANCE