Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual06 · Engine 1.6 D.O.H.C.
06 · Engine

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Engine 1.6 D.O.H.C.Refit
Diagram showing engine lift tilt adapter (62) attached to lifting chains and bracket, with rear mounting bracket (64) indicated.
  1. Attach engine lift tilt adapter to lifting chains and lifting bracket, and support weight of engine.

CAUTION: Do not slacken front mounting through bolt.

  1. Remove 3 bolts, rear mounting bracket to gearbox bracket.
  2. Slacken rear mounting through bolt, raise mounting bracket clear of gearbox.
Diagram showing removal of through bolt (65) for R.H. mounting and 3 bolts (66) for R.H. mounting plate to gearbox.
  1. Remove through bolt R.H. mounting to body.
  2. Remove 3 bolts, R.H. mounting plate to gearbox and remove mounting.
Diagram showing removal of through bolt (67) for L.H. engine mounting and bolt/nut (68) for L.H. mounting bracket.
  1. Remove through bolt, L.H. engine mounting to body.
  2. Remove 1 bolt and nut, L.H. mounting bracket to cylinder block and remove mounting.
  3. Raise engine and gearbox and manoeuvre clear of engine compartment.

CAUTION: Ensure lifting chains do not contact camshaft cover.

Refit

  1. Attach engine lift tilt adaptor tool 18G 1598 to engine and gearbox brackets, lower engine and gearbox into position ensuring that front mounting bracket is aligned to gearbox.

CAUTION: Ensure lifting chains do not contact camshaft cover.

  1. Fit L.H. mounting, tighten bolts to 55 Nm. Fit through bolt and washer, do not tighten.
  2. Align front mounting bracket to gearbox; tighten bolts to 55 Nm. Fit NEW through bolt and washer, do not tighten.
  3. Fit R.H. mounting plate, tighten bolts to 55 Nm. Fit through bolt and washer, do not tighten.
  4. Align rear mounting bracket to gearbox; tighten bolts to 55 Nm. Fit NEW through bolt, do not tighten.
  5. Finally tighten mounting through bolts as follows:
    Rear mounting to 60 Nm.
    Front mounting to 60 Nm.
    R.H. mounting to 60 Nm.
    L.H. mounting to 55 Nm.
  6. Disconnect lifting chains from brackets.
  7. Remove engine lifting bracket and spacer.
  8. Connect L.H. drive to intermediate shaft see AUTOMATIC GEARBOX 1.6 – Repairs – Differential oil seal – L.H.
  9. Connect R.H. drive shaft to differential see AUTOMATIC GEARBOX 1.6 – Repairs – Differential oil seal – R.H.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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