Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual06 · Engine 1.6 D.O.H.C.
06 · Engine

Refit

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Refit
Engine 1.6 D.O.H.C.Refit
Figure
  1. Fit and tighten seal remover, tool 18G 1566, to camshaft seal.
  2. Tighten seal remover centre screw to remove camshaft seal.
  3. Remove seal remover, 18G 1566.
  4. Remove seal from seal remover.
  5. Discard seal.

Refit

  1. Clean seal recess and camshaft.
  2. Grease outer edge of new seal.
  3. Lubricate the inner lip of the seal with clean engine oil.
Figure
  1. Ensure seal fitting tool 18G 1609 is clean.
  2. Smear oil seal locating portion of tool with clean engine oil.
  3. Locate new oil seal on tool 18G 1609.
  4. Drift oil seal into its recessed location on engine using tool 18G 1609 to ensure that the seal is fully located.
  5. Clean camshaft gears.
  6. Pull back top of timing gear lower cover to facilitate fitting camshaft gear.
  7. Fit key to camshaft.
  8. Fit camshaft gear to camshaft, hold gear against rotation using tool 18G 1521 and tighten bolt to 38 Nm.
  9. Fit bolt to timing belt bottom cover, tighten to 10 Nm.
  10. Position timing belt on camshaft gears.
  11. Remove alignment pins 18G 1580.
  1. Adjust timing belt tension, see ENGINE - 1.6 - Adjustments.
  2. Fit adjuster access plug to timing belt bottom cover.
  3. Fit camshaft cover and gasket.
  4. Fit and align left hand engine mounting and secure with bolt and nuts. Tighten nuts to 60 Nm.
  5. Remove jack supporting engine.
  6. Air conditioning: Position air conditioning compressor tensioner pulley bracket on engine. Fit bolts and tighten to 24 Nm.
  7. Position power steering pump mounting brackets.Fit screws and tighten to 45 Nm.
  8. Position power steering pump to mounting bracket. Fit, but do not tighten, mounting bolts.
  9. Fit, but do not tighten, power steering adjusting bolt.
  10. Fit and tension alternator belt, see MAINTENANCE.
  11. Fit and tension air conditioning compressor drive belt, see MAINTENANCE.
  12. Fit and tension power steering pump belt, see MAINTENANCE.
  13. Position power steering and air conditioning hoses to power steering pump bracket and secure with bolts.
  14. Fit timing belt top cover and seal.

CRANKSHAFT FRONT OIL SEAL

Service Repair No. 12.21.14

  1. Remove underbelly panel, see BODY - Repairs.
  2. Remove camshaft timing belt
Figure
  1. Remove outer belt guide, crankshaft gear, key and inner belt guide.
  2. Screw crankshaft pulley bolt into crankshaft, do not tighten bolt.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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