Remove

Remove

1. Remove timing belt bottom cover seal
2. Remove camshaft cover gasket

3. Ensure camshaft pulleys are at No. 1 piston T.D.C.
4. Mark direction of rotation on timing belt if belt is to be refitted.

5. Slacken bolt on camshaft tensioner and release tension on timing belt.
6. Remove outer guide plate from crankshaft.
7. Release timing belt from camshaft gears and tensioner.
8. Remove timing belt.

Refit

1. Position sealing strip on timing belt bottom cover.
2. Position timing belt bottom cover on engine.

CAUTION: Ensure that sealing strip seats correctly.

3. Fit bolts, timing belt bottom cover, tighten to 10 Nm.
4. Fit and align left hand engine mounting and securewith bolt and nuts. Tighten the nuts to 60 Nm.
5. Remove jack supporting engine and remove wooden block from jack.
6. Fit crankshaft pulley, key, bolt and special washer.Tighten bolt to 115 Nm.
7. Remove flywheel locking tool.
8. Fit starter motor, see ELECTRICAL – Repairs.
9. Air conditioning: Position air conditioning compressor tensioner pulleybracket on engine. Fit bolts and tighten to 24 Nm.
10. Position power steering pump mounting brackets. Fit bolts and tighten to 45 Nm.
11. Position power steering pump to mounting bracket. Fit, but do not tighten, mounting bolts.
12. Fit, but do not tighten, power steering adjusting bolt.
13. Fit and tension alternator belt, see MAINTENANCE.
14. Fit and tension air conditioning compressor drive belt , see MAINTENANCE.
15. Fit and tension power steering pump belt, see MAINTENANCE.
16. Position power steering and air conditioning hoses to power steering pump bracket and secure with bolts.
17. Fit timing belt top cover and seal.
18. Fit underbelly panel, see BODY – Repairs.