Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual07 · Engine 2.0 T16
07 · Engine

Remove

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Remove
Engine 2.0 T16Remove

Service Repair No. 12.21.20

Remove

  1. Disconnect battery earth lead.
  2. Remove gearbox, see MANUAL GEARBOX 2.0 – Repairs.
  3. Remove clutch plate, see CLUTCH – Repairs.
  4. Remove flywheel.
  5. Drain engine oil see MAINTENANCE.
  6. Fit sump plug, replacing sealing washer if damaged, and tighten to 45 Nm.
Right-angle bracket for chassis mounting bracket installation
Diagram of sump gasket showing bolt positions A and 7
Diagram of oil seal housing showing five bolts marked 8 in sequence

12M 0514

  1. Slacken 15 sump bolts by approximately 3 turns, allowing sump to drop away from rear oil seal housing.

CAUTION: Do not slacken 3 bolts A around oil pump housing.

  1. Remove 5 bolts securing oil seal housing and remove oil seal and housing.

Refit

  1. Clean seal seating area of block and accessible area of sump gasket. Sump gasket must be replaced if damaged.
  2. Lubricate oil seal and sealing surfaces with engine oil.
Diagram showing tool 18G 1108 fitted over crankshaft boss and oil seal housing bolt tightening sequence 1-5

12M 0515

  1. Fit tool 18G 1108 over crankshaft boss and fit oil seal.
  2. Remove tool.
  3. Fit and tighten seal housing bolts to 10 Nm in sequence shown.
Diagram of sump gasket showing 15 bolt tightening sequence 1-15

12M 0303

  1. Tighten sump bolts:
    Stage 1; starting at position 1 working in a clockwise direction tighten to 3 Nm.
    Stage 2; start at position 1 and working in an anti - clockwise direction tighten to 8 Nm.
    Stage 3; working in sequence shown, tighten to 10 Nm.
  2. Fit flywheel.
  3. Fit clutch, see CLUTCH – Repairs.
  4. Fit gearbox, see MANUAL GEARBOX 2.0 – Repairs.
  5. Fill engine with oil see INFORMATION – CAPACITIES, FLUIDS AND LUBRICANTS.
  6. Connect battery earth lead.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.