Workshop Manuals Factory service & repair Rover
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual07 · Engine 2.0 T16
07 · Engine

Remove

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Remove
Engine 2.0 T16Remove

Service Repair No. Flywheel – 12.53.07
Service Repair No. Starter ring gear – 12.53.19

Remove

  1. Remove gearbox assembly, see MANUAL GEARBOX – 2.0 – Repairs.
  2. Remove clutch assembly, see CLUTCH – Repairs.
Diagram showing the location of three bolts securing the R.H. splash shield on the engine assembly
  1. Remove 3 bolts securing R.H. splash shield, remove splash shield.
Diagram showing four bolts on the crankshaft pulley and tool 18G 1641 being fitted to the pulley using two of the bolts
  1. Remove 4 bolts from crankshaft pulley.
  2. Fit tool 18G 1641 to crankshaft pulley, using 2 pulley bolts.
Diagram showing a bolt being used to remove the flywheel from the crankshaft
  1. Remove and discard 6 bolts securing flywheel.
  2. Remove flywheel from crankshaft.

Starter Ring Gear

  1. Inspect starter ring gear and, if damaged, renew flywheel.

Refit

  1. Clean flywheel and crankshaft face.
  2. Clean adhesive from threads in crankshaft, using an old flywheel bolt with two helical hacksaw cuts made in threads. Do not use a tap.
  3. Ensure location dowel is fitted to crankshaft, fit flywheel to crankshaft and tighten NEW flywheel bolts to 110 Nm.
  4. Fit R.H. splash shield and tighten bolts.
  5. Fit clutch assembly, see CLUTCH – Repairs.
  6. Fit gearbox assembly, see MANUAL GEARBOX – 2.0 – Repairs.
  7. Remove tool 18G 1641 from crankshaft pulley.
  8. Fit crankshaft pulley bolts and tighten to 10 Nm.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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