Refit (page 2 of 2)

42. Fit high pressure union to power steering pump and using a 22 mm crow foot spanner, tighten union.
43. Connect supply hose to power steering pump and tighten hose clip.
44. Position high pressure pipe clip to bracket on alternator and tighten screw to 9 Nm.
45. Fit R.H. headlamp, see ELECTRICAL – Repairs.
46. Position boost control valve solenoid to mounting bracket and secure with bolt.
47. Clean mating faces of throttle body and flexible mounting.
48. Connect breather hose to throttle housing and secure with clip.
49. Position throttle body to mounting studs, fit nuts and tighten to 8 Nm.
50. Turbo models: Connect boost control valve hose to throttle housing, secure clip.
51. Turbo models: Connect turbocharger hose to throttle housing.
52. Connect multiplugs to throttle body.
53. Connect breather hose to camshaft cover and secure clip.
54. Connect purge hose to inlet manifold.
55. Fit brake servo banjo bolt and sealing washers to hose union, tighten banjo bolt to 50 Nm.
56. Connect expansion tank hose to thermostat housing bleed pipe, tighten clip.
57. Connect bottom hose to coolant rail and tighten clip.
58. Connect heater hoses to coolant rail and tighten clips.
59. Connect fuel feed pipe to fuel filter and fuel return hose to return pipe, secure clips.
60. Fit earth lead to gearbox, fit bolt and tighten to 35 Nm.
61. Position clutch cable to abutment bracket, connect inner cable to release lever.
62. Connect reverse lamp switch leads.
63. Connect speedometer cable to gearbox, fit retaining clip and cover.
64. Fit battery tray support bracket and tighten bolts.
65. Position engine harness.
66. Connect fuse box lead to battery positive terminal, fit but do not tighten nut.
67. Connect engine harness multiplugs to fuse box.
68. Position fuse box, fit and tighten securing bolts.
69. Fit fuse box cover.
70. Position E.C.U.
71. Connect vacuum hose to E.C.U.
72. Connect multiplug to E.C.U.
73. Fit and tighten E.C.U. securing nuts.
74. Position battery tray, secure harness clips to tray.
75. Fit battery tray bolts and tighten to 9 Nm.
76. Naturally aspirated models without air conditioning: Fit radiator, see COOLING SYSTEM – Repairs.
77. Turbo models: Fit intercooler, see MODULAR ENGINE MANAGEMENT SYSTEM – Repairs.
78. Fit air cleaner, see MODULAR ENGINE MANAGEMENT SYSTEM – Repairs.
79. Fill gearbox with correct quantity and grade of oil, see INFORMATION – CAPACITIES, FLUIDS AND LUBRICANTS.
80. Fill engine with correct quantity and grade of oil see INFORMATION – CAPACITIES, FLUIDS AND LUBRICANTS.
81. Fill cooling system, see MAINTENANCE.
82. Fit bonnet, see BODY – Repairs.
83. Connect battery earth lead.
84. Bleed power steering system, see STEERING – Adjustments.

Note: On models fitted with air conditioning: see AIR CONDITIONING – Repairs for the following;

• Fit receiver drier.
• Fit pipe, compressor to condenser.
• Connect union, evaporator hose to compressor.
• Fit bolts securing air conditioning pipe bracket to bonnet platform.
• Charge system, see AIR CONDITIONING – Adjustments.