Remove

Service Repair No. 12.60.38

Remove

1. Remove exhaust front pipe, see MANIFOLD & EXHAUST – Repairs.
2. Drain engine oil, see MAINTENANCE.

3. Disconnect breather pipe from sump.
4. Remove 2 bolts securing power steering pipes to sump.
5. Remove 18 bolts securing sump.

Note: 25 mm long bolt is fitted at rear L.H. corner of sump.

6. Release sump from cylinder block; discard gasket.

Refit

1. Clean sump, remove all traces of gasket from mating faces of sump and cylinder block.
2. Remove all traces of oil from main bearing cap joint faces.

3. Apply a 1.0 mm bead of RTV sealant to overlap main bearing cap joints by 25 mm each side.
4. Position new gasket to sump.
5. Fit sump, fit securing bolts finger tight.

6. Working in the sequence illustrated tighten the sump bolts to 3 Nm. repeat the procedure and tighten the bolts to 8 Nm.

Note: Bolt 14 shown in the inset is longer than the others.

7. Fill engine with oil, see MAINTENANCE.
8. Fit exhaust front pipe, see MANIFOLD & EXHAUST – Repairs.
9. Working in sequence shown, tighten sump bolts to 8 Nm.
10. Connect breather pipe to sump.
11. Position power steering pipes to sump, fit bolts and tighten to 15 Nm.