Headlamp Mount Panel Replacement (Collision Repair)

Make: Vauxhall
Model: Astra J
Section: Collision Repair › Repair Instructions › Headlamp Mount Panel Replacement

Body RepairHeadlamp Mount Panel Replacement

Headlamp Mount Panel Replacement

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Warning: Refer to Approved Equipment for Collision Repair Warning .

Warning: Refer to Glass and Sheet Metal Handling Warning .

1.	Disable the SIR System. Refer to SIR Disabling and Enabling .

2.	Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .

3.	Remove all related panels and components.

4.	Visually inspect the damage. Repair as much of the damage as possible.

5.	Remove the sealers and anti-corrosion materials from the repair area, as necessary.

6.	Locate and mark all the necessary factory welds of the headlamp mount panel (1).

7.	Drill all factory welds. Note the number and location of welds for installation of the service assembly.

8.	Cut the adhesive (1) with an appropriate tool.

9.	Remove the headlamp mount panel (1).

1.	Clean and prepare the attaching surfaces for welding.

2.	Apply structural adhesive to headlamp mount panel (1).

3.	Apply structural adhesive (2) to the attaching surfaces on front compartment upper side rail.

4.	Apply structural adhesive in areas noted from the original panel.

5.	Position the headlamp mount panel (1) on the vehicle.

6.	Verify the fit of the headlamp mount panel.

7.	Clamp the headlamp mount panel into position.

8.	Spot weld the headlamp mount panel (1) accordingly with 20 spot welds.

9.	Apply the sealers and anti-corrosion materials to the repair area, as necessary.

10.	Paint the repaired area.

11.	Install all related panels and components.

12.	Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .

13.	Enable the SIR system. Refer to SIR Disabling and Enabling .

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