Flywheel side oil seal - replace

Operation 1020D38 · Oil seals on crank shaft

1.6 TS · 103 CV

Removing

Proceed with the removal - 5530B10 battery - r+r.

Proceed with the removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with the removal - 4450B12 front or rear wheels (two) - r+r.

Proceed with the removal - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. (Left side).

Proceed with the removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the removal - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

Proceed with the removal - 1080B62 catalytic converter - r + r.

Proceed with the removal - 2110A10 manual gearbox and differential - r + r.

Proceed with the removal - 1810A24 clutch - r + r with gearbox removed.

Proceed with the removal - 1024B22 engine flywheel - r r with clutch or gearbox removed.

1. Undo the bolts (1a) and remove the flywhell side oil cover (1b) with built in oil seal.

Refitting

Fit the flywheel side oil cover with the integrated oil seal and tighten the bolts to the recommended torque.

Proceed with the refitting - 1024B22 engine flywheel - r r with clutch or gearbox removed.

Proceed with the refitting - 1810A24 clutch - r + r with gearbox removed.

Proceed with the refitting - 2110A10 manual gearbox and differential - r + r.

Proceed with the refitting - 1080B62 catalytic converter - r + r.

Proceed with the refitting - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

Proceed with the refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the refitting - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. (Left side).

Proceed with the refitting - 4450B12 front or rear wheels (two) - r+r.

Proceed with the refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with the refitting - 5530B10 battery - r+r.

Refill the manual gearbox and differential - 2110A04 Manual gearbox and differential OIL - Check level and top up, if necessary.

Bleed the air and top up the level of the hydraulic clutch release system - 1820B08 Clutch release HYDRAULIC SYSTEM - Bleeding air and restoring level.

1.6 TS · 120 CV

Removing

Proceed with the removal - 5530B10 battery - r+r.

Proceed with the removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with the removal - 4450B12 front or rear wheels (two) - r+r.

Proceed with the removal - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. (Left side).

Proceed with the removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the removal - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

Proceed with the removal - 1080B40 catalytic pre-converter - r r.

Proceed with the removal - 2110A10 manual gearbox and differential - r + r.

Proceed with the removal - 1810A24 clutch - r + r with gearbox removed.

Proceed with the removal - 1024B22 engine flywheel - r r with clutch or gearbox removed.

1. Undo the bolts (1a) and remove the flywhell side oil cover (1b) with built in oil seal.

Refitting

Fit the flywheel side oil cover with the integrated oil seal and tighten the bolts to the recommended torque.

Proceed with the refitting - 1024B22 engine flywheel - r r with clutch or gearbox removed.

Proceed with the refitting - 1810A24 clutch - r + r with gearbox removed.

Proceed with the refitting - 2110A10 manual gearbox and differential - r + r.

Proceed with the refitting - 1080B40 catalytic pre-converter - r r.

Proceed with the refitting - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

Proceed with the refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the refitting - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. (Left side).

Proceed with the refitting - 4450B12 front or rear wheels (two) - r+r.

Proceed with the refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with the refitting - 5530B10 battery - r+r.

Refill the manual gearbox and differential - 2110A04 Manual gearbox and differential OIL - Check level and top up, if necessary

Bleed the air and top up the level of the hydraulic clutch release system - 1820B08 Clutch release HYDRAULIC SYSTEM - Bleeding air and restoring level.

2.0 TS

Removing

Proceed with the removal - 5530B10 battery - r+r.

Proceed with the removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with the removal - 4450B12 front or rear wheels (two) - r+r.

Proceed with the removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right and left sides).

Proceed with the removal - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. (Right and left sides).

Proceed with the removal - 7055B54 under-engine guard - r r.

Proceed with the removal - 2127C40 hydraulic speed selection hydraulic actuator unit and clutch - r r.

Proceed with the removal - 1016A40 ignition coil cover on cylinder head- r+r.

Proceed with the removal - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

Proceed with the removal - 2110A11 manual gearbox with differential - r r for versions with hydraulic selection.

Proceed with the removal - 1810A28 clutch - r r for manual gearbox with hydraulic selection versions.

Proceed with the removal - 1024B11 engine flywheel - r r for manual gearbox with hydraulic selection versions.

Proceed with the removal - 1020D36 flywheel end oil seal - replace for manual gearbox with hydraulic selection versions.

Refitting

Proceed with the refitting - 1020D36 flywheel end oil seal - replace for manual gearbox with hydraulic selection versions.

Proceed with the refitting - 1024B11 engine flywheel - r r for manual gearbox with hydraulic selection versions.

Proceed with the refitting - 1810A28 clutch - r r for manual gearbox with hydraulic selection versions.

Proceed with the refitting - 2110A11 manual gearbox with differential - r r for versions with hydraulic selection.

Proceed with the refitting - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

Proceed with the refitting - 1016A40 ignition coil cover on cylinder head- r+r.

Proceed with the refitting - 2127C40 hydraulic speed selection hydraulic actuator unit and clutch - r r.

Refill the manual gearbox and differential - 2110A04 Manual gearbox and differential OIL - Check level and top up, if necessary.

Proceed with the refitting - 7055B54 under-engine guard - r r.

Check the level of the fluid in the electro-hydraulic selection gearbox and if necessary top it up - 2127C04 ELECTROHYDRAULIC selection gearbox hydraulic system FLUID - Check level and top up if necessary..

Bleed the air from the electro-hydraulic selection gearbox hydraulic system - 2127C06 Electro-hydraulic selection manual gearbox HYDRAULIC SYSTEM - Bleeding air.

Proceed with the removal - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. (Right and left sides).

Proceed with the removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right and left sides).

Proceed with the refitting - 4450B12 front or rear wheels (two) - r+r.

Proceed with the refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with the refitting - 5530B10 battery - r+r.

3.2 V6

Removing

Drain the air conditioner coolant circuit - 5040A10 Air conditioning refrigerant CIRCUIT - Draining and Refilling.

Proceed with removal - 1048A48 throttle heater sleeve - r r.

Proceed with removal - 5530B10 battery - r+r.

Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with removal - 1048A10 air cleaner filtering element - replace.

Proceed with removal - 4450B12 front or rear wheels (two) - r+r.

Proceed with removal - 7055B54 under-engine guard - r r.

Proceed with removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with removal - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R..

Proceed with removal - 7210E10 R.R. FRONT BUMPER.

Proceed with the removal - 5540B76 Front LIGHT CLUSTER with fog light (one), left or right - R.R. with interfering components removed (Right and left sides).

Proceed with removal - 7025A34 bonnet lid lock (one) - r+r or repair.

Proceed with removal - 7210A15 R.R. HEADLAMP HOUSING/FRONT WING CROSSMEMBER.

Proceed with removal - 1088B20 engine cooling radiator - r + r.

Proceed with removal - 1076B82 left exhasust pipe between catalytic preconverter and converter r r.

Proceed with removal - 1008A44 rear rigid mount - r r.

Proceed with removal - 1004B10 power unit with manual gearbox - r + r.

Proceed with removal - 1004D10 power unit (manual gearbox), removed, remove and re-build.

Proceed with removal - 2110A10 manual gearbox and differential - r + r.

Proceed with removal - 1810A24 clutch - r + r with gearbox removed.

Proceed with removal - 1024B22 engine flywheel - r r with clutch or gearbox removed.

Proceed with removal - 1020D40 flywheel end oil seal- r+r with flywheel removed.

Refitting

Proceed with refitting - 1020D40 flywheel end oil seal- r+r with flywheel removed.

Proceed with refitting - 1024B22 engine flywheel - r r with clutch or gearbox removed.

Proceed with refitting - 1810A24 clutch - r + r with gearbox removed.

Proceed with refitting - 2110A10 manual gearbox and differential - r + r.

Proceed with refitting - 1004D10 power unit (manual gearbox), removed, remove and re-build.

Proceed with refitting - 1004B10 power unit with manual gearbox - r + r.

Proceed with refitting - 1008A44 rear rigid mount - r r.

Proceed with refitting - 1076B82 left exhasust pipe between catalytic preconverter and converter r r.

Proceed with refitting - 1088B20 engine cooling radiator - r + r.

Proceed with refitting - 7210A15 R.R. HEADLAMP HOUSING/FRONT WING CROSSMEMBER.

Proceed with refitting - 7025A34 bonnet lid lock (one) - r+r or repair.

Proceed with the refitting - 5540B76 Front LIGHT CLUSTER with fog light (one), left or right - R.R. with interfering components removed (Right and left sides).

Proceed with refitting - 7210E10 R.R. FRONT BUMPER.

Proceed with refitting - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R..

Proceed with refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with refitting - 4450B12 front or rear wheels (two) - r+r.

Proceed with refitting - 1048A10 air cleaner filtering element - replace.

Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with refitting - 5530B10 battery - r+r.

Proceed with refitting - 1048A48 throttle heater sleeve - r r.

Refill the engine oil lubrication system - 0010T11 engine oil check level and top up.

Refill the engine cooling system with coolant - 0010T20 coolant change.

Bleed the air and top up the level in the hydraulic clutch system - 0010T67 hydraulic clutch system bleed air.

Fill the air conditioner coolant circuit - 5040A10 Air conditioning refrigerant CIRCUIT - Draining and Refilling.

Proceed with refitting - 7055B54 under-engine guard - r r.