Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo 147 Factory Service Manual (2000-2004)08 · Engine
08 · Engine

Water pump - r + r

Make
Alfa Romeo
Model
147 Factory Service Manual
Year
2000–2004
Section
Engine cooling › Water pump - r + r
EngineWater pump - r + r

Water pump - r + r

Operation 1088C10 · Water pump and thermostat

1.6 TS

Removing

Proceed with the removal - 4450B10 Front WHEEL (one) - R.R. (Right side).

Proceed with the removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the removal - 1092G10 single engine belt r r.

Proceed with the removal - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with the removal - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with the removal - 1032D12 timing system protective cover(s) - r + r.

Proceed with the removal - 1016A40 ignition coil cover on cylinder head- r+r.

Proceed with the removal - 5510C14 ignition coil/s - r+r.

Proceed with the removal - 1016A20 single cam cover - r + r and replace gasket.

Proceed with the removal - 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

Proceed with the removal - 1088C14 water pump - r + r with drive belt removed.

Refitting

Proceed with the refitting - 1088C14 water pump - r + r with drive belt removed.

Proceed with the refitting - 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

Proceed with the refitting - 1016A20 single cam cover - r + r and replace gasket.

Proceed with the refitting - 5510C14 ignition coil/s - r+r.

Proceed with the refitting - 1016A40 ignition coil cover on cylinder head- r+r.

Proceed with the refitting - 1032D12 timing system protective cover(s) - r + r.

Proceed with the refitting - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with the refitting - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with the refitting - 1092G10 single engine belt r r.

Proceed with the refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the refitting - 4450B10 Front WHEEL (one) - R.R. (Right side).

2.0 TS

Removing

Proceed with the removal - 4450B10 Front WHEEL (one) - R.R. (Right side).

Proceed with the removal - 7055B54 under-engine guard - r r.

Proceed with the removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the removal - 1092G10 single engine belt r r.

Proceed with the removal - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with the removal - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with the removal - 1092G14 engine component single belt mobile tensioner - r + r.

Proceed with the removal - 1032D12 timing system protective cover(s) - r + r.

Proceed with the removal - 1092E10 counter-rotating shaft drive toothed belt - r + r.

Proceed with the removal - 1016A40 ignition coil cover on cylinder head- r+r.

Proceed with the removal - 5510C14 ignition coil/s - r+r.

Proceed with the removal - 1016A20 single cam cover - r + r and replace gasket.

Proceed with the removal - 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

Proceed with the removal - 1088C14 water pump - r + r with drive belt removed.

Refitting

Proceed with the refitting - 1088C14 water pump - r + r with drive belt removed.

Proceed with the refitting - 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

Proceed with the refitting - 1016A20 single cam cover - r + r and replace gasket.

Proceed with the refitting - 5510C14 ignition coil/s - r+r.

Proceed with the refitting - 1016A40 ignition coil cover on cylinder head- r+r.

Proceed with the refitting - 1092E10 counter-rotating shaft drive toothed belt - r + r.

Proceed with the refitting - 1032D12 timing system protective cover(s) - r + r.

Proceed with the refitting - 1092G14 engine component single belt mobile tensioner - r + r.

Proceed with the refitting - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with the refitting - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with the refitting - 1092G10 single engine belt r r.

Proceed with the refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the refitting - 7055B54 under-engine guard - r r.

Proceed with the refitting - 4450B10 Front WHEEL (one) - R.R. (Right side).

3.2 V6

Removing

Position the vehicle on the ramp.

Proceed with removal - 4450B04 right front wheel r r.

Proceed with removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with removal - 7055B54 under-engine guard - r r.

Proceed with removal - 1092G10 single engine belt r r.

Proceed with removal - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with removal - 1032D12 timing system protective cover(s) - r + r.

Proceed with removal - 1016A42 left hand cylinder head ignition coil cover - r+r.

Proceed with removal - 5510C16 left hand cylinder head ignition coil - r+r.

Proceed with removal - 1016A30 left cam cover - r + r and replace gasket.

Proceed with removal - 1072B50 sleeves connecting air capacity box to inlet manifold is - r+r.

Proceed with removal - 5510C18 right hand cylinder head ignition coil - r+r.

Proceed with removal - 1016A34 right-hand cam cover - r + r and replace gasket.

Proceed with removal - 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

Proceed with the removal - 1032B54 toothed driven pulley left-hand head - r + r

Proceed with removal - 1032B58 toothed driven pulley right-hand head - r + r.

1. Undo the bolts (1a) and remove the timing belt fixed tensioners (1b).

Water pump - r + r

Undo the bolt fixing the timing belt right rear cover to the alternator spacer.

1. Undo the bolts (1a) and remove the rear timing gear covers (1b).

Water pump - r + r

1. Undo the bolts (1a) and remove the water pump pulley (1b).

Water pump - r + r

1. Press the two rapid attachment clips, by hand, and disconnect the lower coolant outlet hose from the radiator, radiator side.

Recover the coolant using a suitable container.

Water pump - r + r

1. Undo the bolts fixing the water pump cover.

Remove the bracket.

Water pump - r + r

1. Undo the bolts (1a) and remove the water pump (1b).

Remove the gasket.

Water pump - r + r

Refitting

1. Place the water pump (1a), complete with gasket, back in its housing and secure it tightening the bolts (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bBoltCOOLANT PUMPM6(Engine crankcase side) 0.8 ÷ 1.0
Water pump - r + r

Remove the bracket from the housing.

1. Tighten the bolts fixing the water pump cover to the recommended torque.

Make sure that the gasket is fitted between the cover and the water pump.

FasteningComponentØ

Value

(daNm)

1
Water pump - r + r

Connect the rapid attachment for the lower coolant outlet hose from the radiator, radiator side.

Place the water pump drive pulley back in its housing and secure it tightening the bolts.

Place the side timing drive belt rear covers back in their housings and secure them using the bolts.

Tighten the bolts fixing the timing belt right rear cover to the alternator spacer.

1. Place the timing belt fixed tensioners (1a) back in their housings and secure them tightening the bolts (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bBoltCOOLANT PUMPM6(Engine crankcase side) 0.8 ÷ 1.0
Water pump - r + r

Proceed with refitting - 1032B58 toothed driven pulley right-hand head - r + r.

Proceed with the refitting - 1032B54 toothed driven pulley left-hand head - r + r

Proceed with refitting - 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

Proceed with refitting - 1016A34 right-hand cam cover - r + r and replace gasket.

Proceed with refitting - 5510C18 right hand cylinder head ignition coil - r+r.

Proceed with refitting - 1072B50 sleeves connecting air capacity box to inlet manifold is - r+r.

Proceed with refitting - 1016A30 left cam cover - r + r and replace gasket.

Proceed with refitting - 5510C16 left hand cylinder head ignition coil - r+r.

Proceed with refitting - 1016A42 left hand cylinder head ignition coil cover - r+r.

Proceed with refitting - 1032D12 timing system protective cover(s) - r + r.

Proceed with refitting - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with refitting - 1092G10 single engine belt r r.

Proceed with refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with refitting - 4450B04 right front wheel r r.

Refill the engine cooling system with coolant - 0010T20 coolant change.

Proceed with refitting - 7055B54 under-engine guard - r r.

Remove the car from the ramps.

1.9 JTD 8V

Removing

- 1016A10 sound-proofing cover - r + r

- 1008C10 power unit upper reaction link r r

- 1008C14 engine link bracket - r r

- 1060G80 ds electric injection control unit - r r

- 4450B04 right front wheel r r

- 7055B54 under-engine guard - r r

- 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R.

- 1092G10 single engine belt r r

- 1092A10 Crankshaft services PULLEY - R.R.

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

- 1032B40 toothed-driven pulley (one) - r + r with timing belt removed

- 1088C14 water pump - r + r with drive belt removed

Refitting

- 1088C14 water pump - r + r with drive belt removed

- 1032B40 toothed-driven pulley (one) - r + r with timing belt removed

- 1032B10 toothed timing belt - r + r for timing adjustment or replacement

- 1092A10 Crankshaft services PULLEY - R.R.

- 1092G10 single engine belt r r

- 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R.

- 7055B54 under-engine guard - r r

- 4450B04 right front wheel r r

- 1060G80 ds electric injection control unit - r r

- 1008C14 engine link bracket - r r

- 1008C10 power unit upper reaction link r r

- 1016A10 sound-proofing cover - r + r

1.9 JTD 16V

Removing

Proceed with removal - 1008C10 power unit upper reaction link r r.

Proceed with removal - 1060G80 ds electric injection control unit - r r.

Proceed with removal - 4450B04 right front wheel r r.

Proceed with removal - 7055B54 under-engine guard - r r.

Proceed with removal - 7055B91 Right front WHEEL ARCH LINER - R.R..

Proceed with removal - 1092G10 single engine belt r r.

Proceed with removal - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with removal - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with removal - 1032D12 timing system protective cover(s) - r + r.

Proceed with removal - 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

Proceed with removal - 1088C14 water pump - r + r with drive belt removed.

Refitting

Proceed with refitting - 1088C14 water pump - r + r with drive belt removed.

Proceed with refitting - 1032B10 toothed timing belt - r + r for timing adjustment or replacement.

Proceed with refitting - 1032D12 timing system protective cover(s) - r + r.

Proceed with refitting - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with refitting - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with refitting - 1092G10 single engine belt r r.

Proceed with refitting - 7055B91 Right front WHEEL ARCH LINER - R.R..

Proceed with refitting - 7055B54 under-engine guard - r r.

Proceed with refitting - 4450B04 right front wheel r r.

Proceed with refitting - 1060G80 ds electric injection control unit - r r.

Proceed with refitting - 1008C10 power unit upper reaction link r r.

Parts & tools for this job For 2000 Alfa Romeo 147

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.