Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo 147 Factory Service Manual (2000-2004)08 · Engine
08 · Engine

Timing system protective cover(s) - r + r

Make
Alfa Romeo
Model
147 Factory Service Manual
Year
2000–2004
Section
Timing system › Timing system protective cover(s) - r + r
EngineTiming system protective cover(s) - r + r

Timing system protective cover(s) - r + r

Operation 1032D12 · Timing system protections

1.6 TS

Removing

Position the vehicle on the ramp.

Proceed with the removal - 4450B10 Front WHEEL (one) - R.R. (Right side).

Proceed with the removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the removal - 1092G10 single engine belt r r.

Proceed with the removal - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with the removal - 1092G20 engine component single belt fixed tensioner - one - r + r.

1. Undo the lower bolts fixing the protective timing cover.

Timing system protective cover(s) - r + r

1. Undo the bolts (1a) and the nut (1b) and remove the auxiliary units drive belt protection (1c).

Timing system protective cover(s) - r + r

1. Undo the remaining bolt (1a) and remove the protective timing cover (1b).

Timing system protective cover(s) - r + r

Proceed with the removal - 1016A40 ignition coil cover on cylinder head- r+r.

1. Undo the bolts (1a) and move the power assisted steering fluid reservoir (1b) without disconnecting the pipes.

Timing system protective cover(s) - r + r

1. Undo the bolts (1a) and remove the protective timing covers (1b).

Timing system protective cover(s) - r + r

Refitting

Place the protective timing covers back in their housings and secure them using the bolts.

Refit in its seating the power steering fluid reservoir and secure it with its bolts.

Proceed with the refitting - 1016A40 ignition coil cover on cylinder head- r+r.

Place the protective timing cover back in its housing and secure it using the upper bolt.

Place the auxiliary units drive belt protection back in its housing and secure it using the bolts and the nut.

Tighten the lower bolts fixing the protective timing cover.

Proceed with the refitting - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with the refitting - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with the refitting - 1092G10 single engine belt r r.

Proceed with the refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the refitting - 4450B10 Front WHEEL (one) - R.R. (Right side).

Remove the car from the ramp.

2.0 TS

Removing

Position the vehicle on the ramp.

Proceed with the removal - 4450B10 Front WHEEL (one) - R.R. (Right side).

Proceed with the removal - 7055B54 under-engine guard - r r.

Proceed with the removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the removal - 1092G10 single engine belt r r.

Proceed with the removal - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with the removal - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with the removal - 1092G14 engine component single belt mobile tensioner - r + r.

1. Undo the bolts (1a) and remove the upper protective timing cover (1b).

Timing system protective cover(s) - r + r

Proceed with the removal - 1016A40 ignition coil cover on cylinder head- r+r.

1. Undo the bolts (1a) and move the power assisted steering fluid reservoir (1b) without disconnecting the pipes.

Timing system protective cover(s) - r + r

1. Undo the bolts (1a) and remove the right side protective timing cover (1b).

2. Undo the bolts (2a) and remove the left side protective timing cover (2b).

Timing system protective cover(s) - r + r

1. Undo the bolts (1a) and remove the lower protective timing cover (1b).

Timing system protective cover(s) - r + r

Refitting

Fit the lower protective timing cover and secure using the bolts.

Place the protective timing side covers back in their housings and secure them using the bolts.

Refit in its seating the power steering fluid reservoir and secure it with its bolts.

Proceed with the refitting - 1016A40 ignition coil cover on cylinder head- r+r.

Fit the upper protective timing gear cover and fix it using the bolts.

Proceed with the refitting - 1092G14 engine component single belt mobile tensioner - r + r.

Proceed with the refitting - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with the refitting - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with the refitting - 1092G10 single engine belt r r.

Proceed with the refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the refitting - 7055B54 under-engine guard - r r.

Proceed with the refitting - 4450B10 Front WHEEL (one) - R.R. (Right side).

Remove the car from the ramp.

3.2 V6

Removing

Position the vehicle on the ramp.

Proceed with removal - 4450B04 right front wheel r r.

Proceed with removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with removal - 1092G10 single engine belt r r.

1. Undo the bolts (1a) and remove the upper protective timing cover (1b).

Timing system protective cover(s) - r + r

1. Undo the bolts (1a) and remove the lower protective timing covers (1b).

Timing system protective cover(s) - r + r

Refitting

Place the lower protective timing covers back in their housings and secure them using the bolts.

Fit the upper protective timing gear cover and fix it using the bolts.

Proceed with refitting - 1092G10 single engine belt r r.

Proceed with refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with refitting - 4450B04 right front wheel r r.

Remove the car from the ramps.

1.9 JTD 8V

Removing

- 1060G80 ds electric injection control unit - r r

- 4450B04 right front wheel r r

- 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R.

- 1092G10 single engine belt r r

- 1092A10 Crankshaft services PULLEY - R.R.

1. Undo the bolt (1a) and remove the fixed single drive belt tensioner (1b).

2. Undo the bolts (2a) and remove the timing belt bottom guard (2b).

Timing system protective cover(s) - r + r

1. Disconnect the water return pipe to the expansion tank.

2. Undo the bolts (2a) and remove the power unit reaction rod (2b).

3. Undo the bolts (3a) and remove the upper timing gear cover (3b).

Timing system protective cover(s) - r + r

Refitting

Fit the upper timing belt guard.

FasteningComponentØ

Value

(daNm)

BoltBELT PROTECTION COVERM60.9

Fit the reaction link and tighten the bolts securing it to the body to torque.

FasteningComponentØ

Value

(daNm)

BoltREACTION RODM10(bodysheel and engine) 4.5 ÷ 5.1

Connect the water return pipe to the expansion tank.

Fit the lower protective timing cover and fix it using the bolts.

FasteningComponentØ

Value

(daNm)

BoltBELT PROTECTION COVERM60.9

Fit the single belt fixed tensioner and fix it tightening the bolt to the recommended torque.

FasteningComponentØ

Value

(daNm)

BoltFIXED SINGLE SERVICE BELT TENSIONERM82.1 ÷ 2.6

- 1092A10 Crankshaft services PULLEY - R.R.

- 1092G10 single engine belt r r

- 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R.

- 4450B04 right front wheel r r

- 1060G80 ds electric injection control unit - r r

1.9 JTD 16V

Removing

Position the vehicle on the ramp.

Proceed with removal - 7025A12 Engine front sound insulation COVER - R.R..

Proceed with removal - 7025A14 Bonnet LID - R.R..

Proceed with removal - 1016A10 sound-proofing cover - r + r.

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
BatteryA1B

Proceed with removal - 1008C10 power unit upper reaction link r r.

Proceed with removal - 1060G80 ds electric injection control unit - r r.

Proceed with removal - 4450B04 right front wheel r r.

Proceed with removal - 7055B54 under-engine guard - r r.

Proceed with removal - 7055B91 Right front WHEEL ARCH LINER - R.R..

Proceed with removal - 1092G10 single engine belt r r.

Proceed with removal - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with removal - 1092G20 engine component single belt fixed tensioner - one - r + r.

1. Undo the bolts (1a) and remove the lower protective timing cover (1b).

Timing system protective cover(s) - r + r

1. Undo the bolts (1a) and remove the upper protective timing covers (1b).

Timing system protective cover(s) - r + r

Refitting

Place the upper protective timing covers back in their housings and secure them using the bolts.

Fit the lower protective timing cover and secure using the bolts.

Proceed with refitting - 1092G20 engine component single belt fixed tensioner - one - r + r.

Proceed with refitting - 1092A10 Crankshaft services PULLEY - R.R..

Proceed with refitting - 1092G10 single engine belt r r.

Proceed with refitting - 7055B91 Right front WHEEL ARCH LINER - R.R..

Proceed with refitting - 7055B54 under-engine guard - r r.

Proceed with refitting - 4450B04 right front wheel r r.

Proceed with refitting - 1060G80 ds electric injection control unit - r r.

Proceed with refitting - 1008C10 power unit upper reaction link r r.

Connect the negative (-) battery terminal.

Proceed with refitting - 1016A10 sound-proofing cover - r + r.

Proceed with refitting - 7025A14 Bonnet LID - R.R..

Proceed with refitting - 7025A12 Engine front sound insulation COVER - R.R..

Remove the car from the ramps.

Parts & tools for this job For 2000 Alfa Romeo 147

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