Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)15 · 70 Bodywork
15 · Body & interior

Refitting

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Exterior trim › Refitting
70 BodyworkRefitting
  1. With the blade at right angles to the glass cut the seal to reach the bare edge of the glass.
  2. Cut the sealant of the vertical side, still using blade 1.823.010.000
Diagram showing electric cutter with blade 1.823.010.000 cutting sealant at glass edge and another view showing blade 1.823.010.000 cutting vertical side sealant.
  1. 1.823.010.000
  2. 1.823.010.000
  3. Still working from outside and using the electric cutter with blade 1.823.009.000 cut the sealant in the remaining contact areas.
  4. Remove the glass withdrawing the three centering pins.
Diagram showing electric cutter with blade 1.823.009.000 cutting sealant at glass edge.
  1. 1.823.009.000

REFITTING

  • Remove any remaining sealant from the perimeter of the resting areas of the glass. Degrease the surfaces.
  • Position three new centering pins on the new glass.

Proceed with the glueing cycle using the special Spares KIT, checking the "use by" date.

Accurately clean the edge of the glass with the special cloth moistened with de-greasing agent.

WARNING: Before assembly, with the glass cleaned, make sure there are no chips or damage on the glass and on the seal. Make sure there are no distortions on the glass resting surface.

WARNING: For glasses with "co-molded" seal the primer contained in the kit supplied from Spares is not to be used.

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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