FUEL DELIVERY MANIFOLD - R R

Operation 1060F30 · INJECTORS AND LINES

2.3 JTD 16V

Removing

- Position the vehicle on the lift.

1. Remove the air supply hose to the air/air heat exchanger (intercooler).

1. Undo the bolts fixing the power assisted steering fluid reservoir mounting bracket.

2. Disconnect the fluid pipes from the reservoir.

3. Remove the power assisted steering fluid reservoir complete with bracket.

1. Remove the second section of the air supply hose to the air/air heat exchanger (intercooler).

1. Disconnect the electrical connection for the right front light cluster.

2. Disconnect the bands at the two ends and remove the air pipe from the air/air heat exchager to the intake manifold.

1. Disconnect the electrical connections:

- Release the wiring from the bands and move it sideways.

1. Undo the connector for the supply pipe from the pressure pump to the return manifold

2. Undo the fixing bolt (2a), undo the connector (2b) and disconnect the supply pipe (2c) from the pump to the fuel manifold.

3. Undo the connectors for the supply pipes from the manifold to the injectors.

4. Undo the bolts fixing the fuel manifold to the camshaft housing.

5. Remove the fuel manifold complete with supply pipes to the injectors.

Refitting

- Fit the fuel manifold complete with supply pipes to the injectors.

Each time work is carried out on the pipe from the pressure pump to the fuel manifold, it has to be replaced with a new on to prevent fuel leaks from the connectors.

- Tighten the bolts fixing the fuel manifold to torque.

- Tighten the connectors for the pipes on the injectors to torque.

- Tighten the connector for the fuel supply pipe from the pressure pump to torque.

- Tighten the bolt fixing the fuel supply pipe from the pressure pump to the bracket.

- Screw in the connector for the return pipe from the single fuel manifold to the return manifold and tighten it to torque.

- Tighten the bolts fixing the power assisted steering fluid reservoir mounting bracket.

- Fit the air supply hose to the air/air heat exchanger (intercooler).

- Remove the vehicle from the lift.

- Position the injection wiring and connect the electrical connections disconnected previously.

- Fit the air pipe from the air/air heat exchanger to the intake manifold.

- Connect the electrical connection for the right front light cluster.

- Fit the second section of the air supply hose to the air/air heat exchanger (intercooler).

- Fit the power assisted steering fluid reservoir complete with bracket.

- Connect the fluid pipes to the reservoir.

- Tighten the bolts fixing the power assisted steering fluid reservoir mounting bracket.

- Fit the air supply hose to the air/air heat exchanger (intercooler).

- Remove the vehicle from the lift.

2.8 JTD 8V

Removing

See in Op. 1048B22

See in Op. 1048B14

See in Op. 1060F20

See in Op. 1060G28

See in Op. 1060F36

1. Undo the fixing bolt (1a) and move the fuel return manifold pipe (1b) aside.

2. Disconnect the electrical connection (2a) for the fuel pressure sensor (2b).

3. Undo the fixing nuts (3a) and move the brackets on the fastenings aside and remove the single fuel manifold pipe (3b) wih the protective casing (3c).

Refitting

- Place the single fuel manifold pipe and protection in position.

- Position the brackets on the fastenings.

- Tighten the fixing nuts.

- Connect the electrical connection for the fuel pressure sensor.

- Position the fuel return manifold pipe and tighten the fixing bolt.

See in Op. 1060F36

See in Op. 1060G28

See in Op. 1060F20

See in Op. 1048B14

See in Op. 1048B22

2.0 JTD 8V

Removing

See in Op. 1060F20

See in Op. 1060F36

1. Undo the nuts fixing the fuel manifold to the cylinder head.

2. Disconnect the electrical connection for the fuel pressure sensor.

3. Remove the single fuel manifold.

Refitting

- Position the single fuel manifold in the special housing on the intake manifold.

Each time work is carried out on the pipes between the manifold and the injectors, they have to be replaced with new ones to prevent fuel leaks from the connectors.

- Tighten the nuts fixing the fuel manifold to torque.

- Connect the electrical connection for the fuel pressure sensor.

See in Op. 1060F36

See in Op. 1060F20