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Fiat Ducato Factory Service Manual (2002-2006)08 · Engine
08 · Engine

Pressure pump pulley - r r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Diesel injection system › Pressure pump pulley - r r
EnginePressure pump pulley - r r

PRESSURE PUMP PULLEY - R R

Operation 1060E30 · DIESEL PRESSURE PUMP

2.3 JTD 16V

Removing

- Position the vehicle on a lift.

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R

See in Op. 1092A10

See in Op. 1032D12

See in Op. 1032B10

1. Using the tool (1a) with pins, stop the rotation of the pulley and undo the fixing nut (1b).

DescriptionCodeFunction
1aCounter-torque1.870.815.000Timing pulley lock
DescriptionCodeFunction
1aPins for counter-torque1.870.836.000Timing pulley lock
PRESSURE PUMP PULLEY - R R

1. Fit the extractor securing it to the pulley.

DescriptionCodeFunction
1Extractor1.870.855.000Pressure pump control pulley removal

2. Acting on the hexagonal part of the reaction pin (2a), tighten the pressure pump pulley (2b) until it is extracted.

PRESSURE PUMP PULLEY - R R

Refitting

- Fit the pressure pump pulley.

- Using the tool for stopping the rotation, tighten the nut fixing the pressure pump drive pulley to torque.

DescriptionCodeFunction
Counter-torque1.870.815.000Timing pulley lock
DescriptionCodeFunction
Pins for counter-torque1.870.836.000Timing pulley lock
Value - daNmFasteningComponentØ
7BoltPRESSURE PUMP CONTROL PULLEYM14X1.5

See in Op. 1032B10

See in Op. 1032D12

See in Op. 1092A10

Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP

Op. 7055B54 UNDER-ENGINE GUARD - R R

2.0 JTD 8V

Removing

- Position the vehicle on the lift.

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 1092G10 SINGLE ENGINE BELT R R

See in Op. 1092A10

See in Op. 1032D12

See in Op. 1032B10

1. Undo the fixing nut (1b) using the tool (1a).

DescriptionCodeFunction
1aCounter-torque1.860.831.000Timing pulley lock
DescriptionCodeFunction
Counter-torque1.860.831.001Timing pulley lock
PRESSURE PUMP PULLEY - R R

1. Fit the extractor complete with pins fastening it to the pulley.

The extractor should be used without reaction element in order to be able to fit it.

DescriptionCodeFunction
1Extractor1.860.954.001Pressure pump control pulley removal
DescriptionCodeFunction
1Reaction pins1.860.954.002Pressure pump control pulley removal

2. Acting on the hexagonal part of the reaction pin (2a), tighten the pressure pump pulley (2b) until it is extracted.

PRESSURE PUMP PULLEY - R R

Refitting

- Fit the pressure pump pulley.

- Using the tool for stopping the rotation, tighten the nut fixing the pressure pump drive pulley to torque.

DescriptionCodeFunction
Counter-torque1.860.831.000Timing pulley lock
DescriptionCodeFunction
Counter-torque1.860.831.001Timing pulley lock
Value - daNmFasteningComponentØ
2NutPRESSURE PUMP CONTROL PULLEY

See in Op. 1032B10

See in Op. 1032D12

See in Op. 1092A10

Op. 1092G10 SINGLE ENGINE BELT R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 7055B54 UNDER-ENGINE GUARD - R R

Parts & tools for this job For 2002 Fiat Ducato

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