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Fiat Ducato Factory Service Manual (2002-2006)08 · Engine
08 · Engine

Supplementary pressure pump - r r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Diesel injection system › Supplementary pressure pump - r r
EngineSupplementary pressure pump - r r

SUPPLEMENTARY PRESSURE PUMP - R R

Operation 1060E40 · DIESEL PRESSURE PUMP

2.3 JTD 16V

Removing

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R

See in Op. 1092A10

See in Op. 1032D12

See in Op. 1032B10

See in Op. 1060E30

See in Op. 1060E10

1. Undo the fixing bolt.

2. Remove the timing belt fixed tensioner.

SUPPLEMENTARY PRESSURE PUMP - R R

- Have a suitable container for collecting the engine coolant ready.

- Disconnect the lower hose from the radiator and drain the engine cooling system.

- Collect the coolant that comes out in the container.

1. Undo the bolts fixing the support to the cylinder block/crankcase.

2. Remove the support for the pressure pump complete with water pump.

The water pump is incorporated in the support.

SUPPLEMENTARY PRESSURE PUMP - R R

Refitting

- Check the condition of the O-Ring circlip; if it is no longer intact, replace it.

- Fit the support for the pressure pump complete with water pump.

- Tighten the bolts fixing the support to the cylinder block/crankcase to torque.

Value - daNmFasteningComponentØ
1BoltINJECTION PRESSURE PUMP MOUNTM6
Value - daNmFasteningComponentØ
2.5BoltINJECTION PRESSURE PUMP MOUNTM8

- Connect the lower hose to the radiator.

- Fit the various components drive belt fixed tensioner.

- Tighten the bolts fixing the fixed tensioner to torque.

See in Op. 1060E10

See in Op. 1060E30

See in Op. 1032B10

See in Op. 1032D12

See in Op. 1092A10

Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY

Op. 0010T21 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY

Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP

Op. 7055B54 UNDER-ENGINE GUARD - R R

- Remove the vehicle from the lift.

2.8 JTD 8V

Removing

See in Op. 1048B14

See in Op. 1048B22

See in Op. 1060F20

See in Op. 1060E10

1. Undo the fixing nuts.

2. Remove the pressure pump support.

SUPPLEMENTARY PRESSURE PUMP - R R

Refitting

- Place the pressure pump support in position.

- Tighten the fixing nuts to the recommended torque.

See in Op. 1060E10

See in Op. 1060F20

See in Op. 1048B22

See in Op. 1048B14

2.0 JTD 8V

Removing

- Position the vehicle on the lift.

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 1092G10 SINGLE ENGINE BELT R R

See in Op. 1092A10

See in Op. 1032D12

See in Op. 1032B10

See in Op. 1060E30

See in Op. 1060E10

1. Undo the bolt fixing the bracket to the mounting.

- Loosen the remaining bracket bolts to faciliate the subsequent operation of removing the mounting.

2. Undo the bolts securing the mount to the cylinder block/crankcase.

3. Remove the pressure pump support.

SUPPLEMENTARY PRESSURE PUMP - R R

Refitting

- Fit the pressure pump support.

- Tighten the bolts securing the mount to the cylinder block/crankcase to the recommended torque.

Value - daNmFasteningComponentØ
2BoltINJECTION PRESSURE PUMP MOUNT

- Tighten the bolts fixing the bracket.

See in Op. 1060E10

See in Op. 1060E30

See in Op. 1032B10

See in Op. 1032D12

See in Op. 1092A10

Op. 1092G10 SINGLE ENGINE BELT R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 7055B54 UNDER-ENGINE GUARD - R R

- Remove the vehicle from the lift.

Parts & tools for this job For 2002 Fiat Ducato

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