Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Ducato Factory Service Manual (2002-2006)08 · Engine
08 · Engine

Engine cooling radiator - r + r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Engine cooling › Engine cooling radiator - r + r
EngineEngine cooling radiator - r + r

ENGINE COOLING RADIATOR - R + R

Operation 1088B20 · ENGINE COOLING TANK - R + R

2.0 JTD 8V

Removing

- Position the vehicle on a lift.

Op. 7055B54 UNDER-ENGINE GUARD - R R

See in Op. 1088E12

See in Op. 1088E13

1. Disconnect the recirculation pipe from the engine coolant reservoir.

ENGINE COOLING RADIATOR - R + R

1. Disconnect the coolant lower sleeve (1a) and upper sleeve (1b) from the radiator and drain the engine coolant system.

Collect the coolant in a suitable container.

ENGINE COOLING RADIATOR - R + R

1. Undo the fixing bolts.

2. Remove the front grille.

ENGINE COOLING RADIATOR - R + R

1. Working via the front grille compartment, undo the bolts fixing the plastic guard to the radiator.

2. Undo the upper radiator retaining bolts.

3. Remove the engine cooling radiator from the upper part of the engine bay.

ENGINE COOLING RADIATOR - R + R

Refitting

- Fit the engine cooling radiator in the upper part of the engine bay.

- Tighten the bolts securing the upper radiator brackets to the beam to torque.

Value - daNmFasteningComponentØ
(Beam) 2BoltsENGINE RADIATORM8

- Tighten the bolts securing the upper radiator brackets to the radiator to torque.

Value - daNmFasteningComponentØ
(Radiator) 2BoltsENGINE RADIATORM8

- Working via the front grille compartment, tighten the bolts fixing the plastic guard to the radiator.

- Fit the front grille and tighten the bolts.

- Connect the upper and lower cooloant sleeves to the radiator.

- Connect the recirculation pipe to the engine coolant reservoir.

See in Op. 1088E13

See in Op. 1088E12

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY

Op. 0010T21 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY

Op. 7055B54 UNDER-ENGINE GUARD - R R

2.3 JTD 16V

Removing

- Position the vehicle on a lift.

Op. 7055B54 UNDER-ENGINE GUARD - R R

See in Op. 1088E12

See in Op. 1088E13

1. Disconnect the recirculation pipe from the engine coolant reservoir.

ENGINE COOLING RADIATOR - R + R

1. Undo bolts (1a) securing air heat exchanger upper bracket (1b) to the upper beam.

2. Raise the air heat exchanger and remove.

ENGINE COOLING RADIATOR - R + R

1. Disconnect the coolant lower sleeve (1a) and upper sleeve (1b) from the radiator and drain the engine coolant system.

Collect the coolant in a suitable container.

ENGINE COOLING RADIATOR - R + R

1. Undo the upper radiator retaining bolts.

2. Remove the engine cooling radiator from the upper part of the engine bay.

ENGINE COOLING RADIATOR - R + R

Refitting

- Fit the engine cooling radiator in the upper part of the engine bay.

- Tighten the bolts securing the upper radiator brackets to the beam to torque.

Value - daNmFasteningComponentØ
(Beam) 2BoltsENGINE RADIATORM8

- Tighten the bolts securing the upper radiator brackets to the radiator to torque.

Value - daNmFasteningComponentØ
(Radiator) 2BoltsENGINE RADIATORM8

- Connect the upper and lower cooloant sleeves to the radiator.

- Fit the air-air heat exchanger in its seat and tighten the bolt securing the bracket to the beam to torque.

Value - daNmFasteningComponentØ
(Beam) 2BoltINTERCOOLERM8

- Connect the recirculation pipe to the engine coolant reservoir.

See in Op. 1088E13

See in Op. 1088E12

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY

Op. 0010T21 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY

Op. 7055B54 UNDER-ENGINE GUARD - R R

Parts & tools for this job For 2002 Fiat Ducato

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.