Engine cooling radiator - r + r
- Make
- Fiat
- Model
- Ducato Factory Service Manual
- Year
- 2002–2006
- Section
- Engine cooling › Engine cooling radiator - r + r
ENGINE COOLING RADIATOR - R + R
Removing
- Position the vehicle on a lift.
Op. 7055B54 UNDER-ENGINE GUARD - R R
See in Op. 1088E12
See in Op. 1088E13
1. Disconnect the recirculation pipe from the engine coolant reservoir.
1. Disconnect the coolant lower sleeve (1a) and upper sleeve (1b) from the radiator and drain the engine coolant system.
Collect the coolant in a suitable container.
1. Undo the fixing bolts.
2. Remove the front grille.
1. Working via the front grille compartment, undo the bolts fixing the plastic guard to the radiator.
2. Undo the upper radiator retaining bolts.
3. Remove the engine cooling radiator from the upper part of the engine bay.
Refitting
- Fit the engine cooling radiator in the upper part of the engine bay.
- Tighten the bolts securing the upper radiator brackets to the beam to torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| (Beam) 2 | Bolts | ENGINE RADIATOR | M8 |
- Tighten the bolts securing the upper radiator brackets to the radiator to torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| (Radiator) 2 | Bolts | ENGINE RADIATOR | M8 |
- Working via the front grille compartment, tighten the bolts fixing the plastic guard to the radiator.
- Fit the front grille and tighten the bolts.
- Connect the upper and lower cooloant sleeves to the radiator.
- Connect the recirculation pipe to the engine coolant reservoir.
See in Op. 1088E13
See in Op. 1088E12
Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY
Op. 0010T21 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY
Op. 7055B54 UNDER-ENGINE GUARD - R R
Removing
- Position the vehicle on a lift.
Op. 7055B54 UNDER-ENGINE GUARD - R R
See in Op. 1088E12
See in Op. 1088E13
1. Disconnect the recirculation pipe from the engine coolant reservoir.
1. Undo bolts (1a) securing air heat exchanger upper bracket (1b) to the upper beam.
2. Raise the air heat exchanger and remove.
1. Disconnect the coolant lower sleeve (1a) and upper sleeve (1b) from the radiator and drain the engine coolant system.
Collect the coolant in a suitable container.
1. Undo the upper radiator retaining bolts.
2. Remove the engine cooling radiator from the upper part of the engine bay.
Refitting
- Fit the engine cooling radiator in the upper part of the engine bay.
- Tighten the bolts securing the upper radiator brackets to the beam to torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| (Beam) 2 | Bolts | ENGINE RADIATOR | M8 |
- Tighten the bolts securing the upper radiator brackets to the radiator to torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| (Radiator) 2 | Bolts | ENGINE RADIATOR | M8 |
- Connect the upper and lower cooloant sleeves to the radiator.
- Fit the air-air heat exchanger in its seat and tighten the bolt securing the bracket to the beam to torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| (Beam) 2 | Bolt | INTERCOOLER | M8 |
- Connect the recirculation pipe to the engine coolant reservoir.
See in Op. 1088E13
See in Op. 1088E12
Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY
Parts & tools for this job For 2002 Fiat Ducato
- PARTEngine gasket setSearch: Fiat Ducato 2002 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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