Water pump - r + r with drive belt removed
- Make
- Fiat
- Model
- Ducato Factory Service Manual
- Year
- 2002–2006
- Section
- Engine cooling › Water pump - r + r with drive belt removed
WATER PUMP - R + R WITH DRIVE BELT REMOVED
Removing
Op. 5530A14 ALTERNATOR - R+R FOR VERSIONS WITH AIR CONDITIONER
1. Undo the nuts (1a) fixing the rigid pipe (1b) to the water pump (1c).
1. Undo the fixing bolts (1a) and remove the water pump (1b).
Refitting
- Place the water pump in position and tighten the bolts checking the torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 5 | Bolt | COOLANT PUMP | M10 X 1.25 |
- Tighten the nuts fixing the rigid pipe to the water pump checking the torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 2,5 | Nut | COOLANT PUMP RIGID INLET PIPE | M8 X 1,25 |
Op. 5530A14 ALTERNATOR - R+R FOR VERSIONS WITH AIR CONDITIONER
Removing
- Position a suitable container for collecting the coolant.
- Disconnect the lower sleeve from the radiator and drain the engine coolant.
- Recover any coolant that emerges.
1. Undo the bolts fixing the water pump to the crankcase.
2. Remove the water pump complete with O-ring underneath.
Refitting
- Replace the O-ring before refitting the water pump.
- Fit the water pump tightening the fixing bolts to torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1,5 | Bolts | COOLANT PUMP |
- Connect the lower sleeve to the radiator and drain the engine coolant.
Removing
See in Op. 1060E30
See in Op. 1060E10
1. Undo the retainining bolt.
2. Remove the timing belt fixed tensioner.
- Position a suitable container for collecting the coolant.
- Disconnect the lower sleeve from the radiator and drain the engine coolant.
- Recover any coolant that emerges.
1. Undo the bolts securing the mount to the cylinder block/crankcase.
2. Remove the pressure pump mount complete with coolant pump.
The coolant pump is integral with the mount.
Refitting
- Fit the pressure pump mount complete with coolant pump.
- Tighten the bolts securing the mount to the cylinder block/crankcase to the recommended torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 2.5 | Bolt | COOLANT PUMP | M8 |
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1 | Bolt | COOLANT PUMP | M6 |
- Connect the lower sleeve to the radiator and drain the engine coolant.
- Fit the fixed timing belt tensioner and tighten the retaining bolt to torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 2.5 | Bolt | DRIVE BELT FIXED TENSIONER MOBILE VARIOUS | M8 |
See in Op. 1060E10
See in Op. 1060E30
Removing
1. Undo the fixing bolts.
2. Remove the water pump.
Refitting
- Clean the contact surfaces between the water pump and the crankcase.
- Apply sealant to the contact surface between the water pump and the crankcase.
| Description | Qty. | Component | Type | Classification | |
|---|---|---|---|---|---|
| Dow Corning 7091 | COOLANT PUMP | Silicone sealant |
- Fit the water pump.
- Tighten the bolts fixing the water pump.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1,2 | Bolt | COOLANT PUMP |
Parts & tools for this job For 2002 Fiat Ducato
- FLUIDCoolantSearch: Fiat coolant antifreeze
- PARTThermostatSearch: Fiat Ducato 2002 thermostat
- TOOLCooling system pressure testerSearch: cooling system pressure tester
Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.