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Fiat Ducato Factory Service Manual (2002-2006)08 · Engine
08 · Engine

Water pump - r + r with drive belt removed

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Engine cooling › Water pump - r + r with drive belt removed
EngineWater pump - r + r with drive belt removed

WATER PUMP - R + R WITH DRIVE BELT REMOVED

Operation 1088C14 · WATER PUMP AND THERMOSTAT

2.8 JTD 8V

Removing

Op. 5530A14 ALTERNATOR - R+R FOR VERSIONS WITH AIR CONDITIONER

1. Undo the nuts (1a) fixing the rigid pipe (1b) to the water pump (1c).

WATER PUMP - R + R WITH DRIVE BELT REMOVED

1. Undo the fixing bolts (1a) and remove the water pump (1b).

WATER PUMP - R + R WITH DRIVE BELT REMOVED

Refitting

- Place the water pump in position and tighten the bolts checking the torque.

Value - daNmFasteningComponentØ
5BoltCOOLANT PUMPM10 X 1.25

- Tighten the nuts fixing the rigid pipe to the water pump checking the torque.

Value - daNmFasteningComponentØ
2,5NutCOOLANT PUMP RIGID INLET PIPEM8 X 1,25

Op. 5530A14 ALTERNATOR - R+R FOR VERSIONS WITH AIR CONDITIONER

2.0 JTD 8V

Removing

- Position a suitable container for collecting the coolant.

- Disconnect the lower sleeve from the radiator and drain the engine coolant.

- Recover any coolant that emerges.

1. Undo the bolts fixing the water pump to the crankcase.

2. Remove the water pump complete with O-ring underneath.

WATER PUMP - R + R WITH DRIVE BELT REMOVED

Refitting

- Replace the O-ring before refitting the water pump.

- Fit the water pump tightening the fixing bolts to torque.

Value - daNmFasteningComponentØ
1,5BoltsCOOLANT PUMP

- Connect the lower sleeve to the radiator and drain the engine coolant.

2.3 JTD 16V

Removing

See in Op. 1060E30

See in Op. 1060E10

1. Undo the retainining bolt.

2. Remove the timing belt fixed tensioner.

WATER PUMP - R + R WITH DRIVE BELT REMOVED

- Position a suitable container for collecting the coolant.

- Disconnect the lower sleeve from the radiator and drain the engine coolant.

- Recover any coolant that emerges.

1. Undo the bolts securing the mount to the cylinder block/crankcase.

2. Remove the pressure pump mount complete with coolant pump.

The coolant pump is integral with the mount.

Refitting

- Fit the pressure pump mount complete with coolant pump.

- Tighten the bolts securing the mount to the cylinder block/crankcase to the recommended torque.

Value - daNmFasteningComponentØ
2.5BoltCOOLANT PUMPM8
Value - daNmFasteningComponentØ
1BoltCOOLANT PUMPM6

- Connect the lower sleeve to the radiator and drain the engine coolant.

- Fit the fixed timing belt tensioner and tighten the retaining bolt to torque.

Value - daNmFasteningComponentØ
2.5BoltDRIVE BELT FIXED TENSIONER MOBILE VARIOUSM8

See in Op. 1060E10

See in Op. 1060E30

2.0 16V

Removing

1. Undo the fixing bolts.

2. Remove the water pump.

WATER PUMP - R + R WITH DRIVE BELT REMOVED

Refitting

- Clean the contact surfaces between the water pump and the crankcase.

- Apply sealant to the contact surface between the water pump and the crankcase.

DescriptionQty.ComponentTypeClassification
Dow Corning 7091COOLANT PUMPSilicone sealant

- Fit the water pump.

- Tighten the bolts fixing the water pump.

Value - daNmFasteningComponentØ
1,2BoltCOOLANT PUMP

Parts & tools for this job For 2002 Fiat Ducato

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