Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Ducato Factory Service Manual (2002-2006)08 · Engine
08 · Engine

Thermostat- r + r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Engine cooling › Thermostat- r + r
EngineThermostat- r + r

THERMOSTAT- R + R

Operation 1088C40 · WATER PUMP AND THERMOSTAT

2.8 JTD 8V

Removing

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY

See in Op. 1048A10

See in Op. 1048A21

See in Op. 1048B22

See in Op. 1048B14

See in Op. 1016A10

See in Op. 1088D14

See in Op. 1088D10

1. Disconnect the electrical connection (1a) for the sender unit and the electrical connection (1b) for the sensor.

DescriptionConnector
1aCoolant temperature sending unit (for instrument panel)K035
DescriptionConnector
1bEngine coolant temperature sensor/sender unitK036

2. Release the coolant recirculation pipe.

3. Release the additional heater pipe.

4. Release the hose for the rigid pipe from the thermostat.

5. Release the hoses for the water/oil heat exchanger.

6. Undo the fixing nuts and bolts (6a) and remove the thermostat.

THERMOSTAT- R + R

Refitting

- Fit a new seal.

- Position the thermostat on the cylinder head and tighten the fixing nuts and bolts, checking the torque.

Value - daNmFasteningComponentØ
1,8BoltTHERMOSTATM8

- Connect the electrical connections at the thermostat.

DescriptionConnector
Coolant temperature sending unit (for instrument panel)K035
DescriptionConnector
Engine coolant temperature sensor/sender unitK036

- Fit the water/oil heat exchanger pipes and the hose for the rigid pipe to the thermostat.

- Fit the coolant recirculation pipe and the additional heater pipe to the thermostat.

See in Op. 1088D10

See in Op. 1088D14

See in Op. 1016A10

See in Op. 1048B14

See in Op. 1048B22

See in Op. 1048A21

See in Op. 1048A10

Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY

2.0 16V

Removing

See in Op. 1048A21

Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

1. Remove the band (1a) and release the coolant oulet hose from the thermostat (1b).

2. Undo retaining bolts (2a) and remove thermostat (2b).

THERMOSTAT- R + R

Refitting

- Place the thermostat in the housing.

- Tighten the bolts fixing the thermostat.

- Fit the hose and restore the bands removed previously.

Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

See in Op. 1048A21

Op. 0010T21 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY

Parts & tools for this job For 2002 Fiat Ducato

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.