INTRODUCTION - REMOVING REFITTING

1.2 8v, 1.4 16v

WARNINGS

WARNINGS

Below is the graphic index and description of the symbols that appear in the repair procedures.

Symbols

1 - Cutting with alternating saw

2 - Cutting with circular blade saw

3 - Cleaning with rotary brush

4 - Removing spot welds with chamfering machine

5 - Removing spot welds with drill. Drilling for MIG welding

6 - Removing body panel with chisel. Drilling for MIG welding

7 - Applying electro-weldable protective coatings

8 - Applying high thickness electro-weldable protective coatings

9 - Component location

10 - Measurement

11 - Component fastening

12 - Threaded rivet fastening

13 - Checking alignment gaps

14 - Straightening edges with mallet and dolly block

15 - Removing spot welds with mallet and chisel

16 - Removing treatment with air knife

17 - Spot welding

18 - MIG welding

19 - Welding with oxy-acetylene torch

20 - Grinding

21 - Applying anti-oxidant protection

22 - Sealant application

23 - Application of underbody protection

24 - Paint application

25 - Application of protective waxes

26 - Application of foam products

27 - Heating with hot air

28 - Removing metal offcuts

Process symbols

Below are the work symbols that are described in the repair procedure with an example of their application. In the illustrations for the procedures, next the number of the procedure steps for welding operations, sometimes there are numbers in brackets that indicate the number of spot welds to be made or filled by MIG welding.

Cutting with a power saw or chisel

Spot welding.

Spot welding (three panels)

MIG welding - seam - sections

Brazing

MIG fill welding

Sealing