FRONT END ASSEMBLY - R.R.

Operation 7210A02 · STRUCTURAL ELEMENTS (FRONT PART)

1.3 Multijet, 1.9 Multijet

Removing

Op. 5530B10 BATTERY - R+R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 7210E10 R.R. FRONT BUMPER

Op. 7210A18 R.R FRONT CROSSMEMBER

Op. 5540B07 LEFT FRONT HEADLAMP - R.R

Op. 5540B08 RIGHT FRONT HEADLAMP - R.R

1. Remove the engine coolant system expansion reservoir cap.

1. Insert rubber pipe (1a) on engine coolant drain cock (1b), then open cock (1c) and allow the fluid to flow out into a container.

1. Loosen collar (1a) and disconnect end (1b) of the lower sleeve from the radiator.

2. Loosen collar (2a) and disconnect end (2b) of the air outlet sleeve from the intercooler.

3. Loosen collar (3a) and disconnect end (3b) of the flexible hose from the turbine to the rigid pipe.

- Lower the vehicle.

1. Undo the retainers and remove the cover of the junction box in the engine compartment.

2. Slightly turn the box to gain access to the underlying electrical connections.

3. Disconnect the electrical connections (3a, 3b).

1. Disconnect the electrical earth lead on the front left side of the side panel.

1. Disconnect the electrical connection from the air conditioning system multi-stage linear sensor.

1. Undo the bolt (1a) and disconnect the pipe (1b) from the air conditioner condenser (1c).

Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.

1. Disconnect the bonnet release cable from the lock.

1. Loosen the collar and disconnect the sleeve from the engine cooling system thermostat.

1. Loosen the collar and disconnect the sleeve from the engine cooling system expansion tank.

1. Undo the bolt (1a) and move cold air intake (2b) slightly aside.

1. Unscrew bolts (1a) and remove the front end unit (1b) complete with:

- expansion tank

- heat exchanger

- bonnet lid lock

- fans

- crossmember wiring

- sleeves and rigid pipes

- If necessary, strip the front end, remove the following parts with reference to the appropriate procedures:

- expansion tank

- heat exchanger

- bonnet lid lock

- fans

- crossmember wiring

- sleeves and rigid pipes

Refitting

- Check that the front end is not damaged.

- If necessar, refit the various components on the front end.

1. Position the front end (1a) and secure it using the bolts (1b).

- Fit the cold air intake.

- Connect the sleeve to the expansion tank and secure with a collar.

- Connect the sleeve to the thermostat and secure with a collar.

- Connect the bonnet release cable.

1. Position pipe (1a) on air conditioner compressor (1b) and secure with bolt (1c).

- Connect the electrical connection of the linear sensor, of the side panel earth and of the intermediate junctions.

- Refit the engine compartment junction unit and fit the bonnet lid.

- Connect the intercooler and radiator pipes.

- Close the screw plug and keep the coolant drainage pipe.

- Refill the cooling circuit and tighten the cap on the expansion reservoir.

Op. 5540B08 RIGHT FRONT HEADLAMP - R.R

Op. 5540B07 LEFT FRONT HEADLAMP - R.R

Op. 7210A18 R.R FRONT CROSSMEMBER

Op. 7210E10 R.R. FRONT BUMPER

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 5530B10 BATTERY - R+R

1.2 8v, 1.4 8v, 1.4 16v

Removing

Op. 5530B10 BATTERY - R+R

Op. 7210E10 R.R. FRONT BUMPER

Op. 7210A18 R.R FRONT CROSSMEMBER

Op. 5540B07 LEFT FRONT HEADLAMP - R.R

Op. 5540B08 RIGHT FRONT HEADLAMP - R.R

1. Remove the engine coolant system expansion reservoir cap.

1. Insert rubber pipe (1a) on engine coolant drain cock (1b), then open cock (1c) and allow the fluid to flow out into a container.

1. Loosen collar (1a) and disconnect end (1b) of the lower sleeve from the radiator.

- Lower the vehicle.

1. Undo the retainers and remove the cover of the junction box in the engine compartment.

2. Slightly turn the box to gain access to the underlying electrical connections.

3. Disconnect the electrical connections (3a, 3b).

1. Disconnect the electrical earth lead on the front left side of the side panel.

1. Disconnect the electrical connection from the air conditioning system linear sensor.

1. Undo the bolt (1a) and disconnect the pipe (1b) from the air conditioner condenser (1c).

Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.

1. Disconnect the bonnet release cable from the lock.

1. Loosen the collar (1a) and disconnect the sleeve (1b) from the engine cooling system thermostat.

1. Loosen the collar and disconnect the sleeve from the engine cooling system expansion tank.

1. Undo the bolt (1a) and move cold air intake (2b) slightly aside.

1. Unscrew bolts (1a) and remove the front end unit (1b) complete with:

- expansion tank

- heat exchanger

- bonnet lid lock

- fans

- crossmember wiring

- sleeves and rigid pipes

- If necessary, strip the front end, remove the following parts with reference to the appropriate procedures:

- expansion tank

- heat exchanger

- bonnet lid lock

- fans

- crossmember wiring

- sleeves and rigid pipes

Refitting

- Check that the front end is not damaged.

- If necessar, refit the various components on the front end.

1. Position the front end (1a) and secure it using the bolts (1b).

- Fit the cold air intake.

- Connect the sleeve to the expansion tank and secure with a collar.

- Connect the sleeve to the thermostat and secure with a collar.

- Connect the bonnet release cable.

1. Position pipe (1a) on air conditioner compressor (1b) and secure with bolt (1c).

- Connect the electrical connection of the linear sensor, of the side panel earth and of the intermediate junctions.

- Refit the engine compartment junction unit and fit the bonnet lid.

- Connect the intercooler and radiator pipes.

- Close the screw plug and keep the coolant drainage pipe.

- Refill the cooling circuit and tighten the cap on the expansion reservoir.

Op. 5540B08 RIGHT FRONT HEADLAMP - R.R

Op. 5540B07 LEFT FRONT HEADLAMP - R.R

Op. 7210A18 R.R FRONT CROSSMEMBER

Op. 7210E10 R.R. FRONT BUMPER

Op. 5530B10 BATTERY - R+R