Engine cuts out whilst running (then not restarting)

Make: Fiat
Model: Grande Punto Factory Service Manual
Year: 2005–2012
Section: Engine › Engine cuts out whilst running (then not restarting)

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Fault diagnosisEngine cuts out whilst running (then not restarting)

ENGINE CUTS OUT WHILST RUNNING (THEN NOT RESTARTING)

1.9 Multijet

The customer complains of: The engine cuts out whilst idling, it is impossible to restart it

0	PRELIMINARY CHECKS	All OK	Problems encountered	Operation
		Test results
	Check that the engine oil level is correct Op. 0010T11 ENGINE OIL - CHECK LEVEL AND TOP UP, IF NECESSARY Check that the air intake/vacuum circuit is working properly by carrying out the See Test 1048OA AIR INTAKE/VACUUM CIRCUIT CHECK Check the condition of the fuel supply circuit and make sure that it is working properly See Test 1040OA FUEL SUPPLY CIRCUIT CHECK Also check 1. wiring on engine correctly fastened to earth; 2. battery correctly fastened to earth; 3. positive battery pole and all leads connected to it correctly fastened	Move on to Step 1	Oil level incorrect	Restore the correct engine oil level Op. 0010T11 ENGINE OIL - CHECK LEVEL AND TOP UP, IF NECESSARY
			Supply fastenings slack or oxidized	Restore correct fastenings See E1010 POWER SUPPLY
			Earth fastenings slack or oxidized	Restore correct fastenings See E1010 POWER SUPPLY
1	AMBIENT PARAMETERS CHECK	All OK	Problems encountered	Operation
	Select the following control unit at the diagnostic equipment: Diesel electronic injection control unit EDC16C39 CF4/EOBD CAN (EP engine 1.9). Check the value of the following parameters: . Battery voltage See Test 5530BB BATTERY VOLTAGE CHECK . Engine rpm See Test 1060GI CHECK ENGINE SPEED - Target Diesel pressure - Measured Diesel pressure See Test 1060GH DIESEL PRESSURE CHECK	Move on to Step 2
2	PREHEATING RELAY ACTIVE DIAGNOSIS	All OK	Problems encountered	Operation
	Carry out the active diagnosis for the preheating relay, checking that the result is positive. The check on the following system is only necessary if the outside temperature is below 0 °C.	Move on to Step 4	The result of the active diagnosis is negative	Move on to Step 3
3	HEATER PLUGS CHECK	All OK	Problems encountered	Operation
	Check that the heater plugs are working properly See Test 5520CA CHECK GLOW PLUG OPERATION	Move on to Step 4
4	ELECTRICAL EQUIPMENT CHECK	All OK	Problems encountered	Operation
	Check that fuse F59 has not blown (second from the left on the second row from the bottom)	Move on to Step 5	Fuse F59 has blown	Restore the connections or, if necessary, replace the junction unit in the engine compartment Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
5	DIESEL PREHEATING RELAY CHECK	All OK	Problems encountered	Operation
	Check the diesel preheating relay circuit See Test 5505AC	Move on to Step 6
6	INJECTOR HIGH PRESSURE CHECK	All OK	Problems encountered	Operation
	Check that the diesel leaks from the injector recirculation connections are small (seepage) and roughly equal to one another. See Test 1060OC INJECTOR SEAL TEST	Move on to Step 7	Significant leak from one injector	Replace the injector Op. 1060F10 FUEL INJECTORS - R.R.
7	HIGH PRESSURE CHECK	All OK	Problems encountered	Operation
	Check that the diesel pressure parameter is correct. See Test 1060OD HIGH PRESSURE FUEL CIRCUIT CHECK	Move on to Step 15	Pressure not correct	Move on to Step 8
8	LOW RETURN PRESSURE CHECK	All OK	Problems encountered	Operation
	Check that the pressure in the return pipe to the tank is less than 1 bar See Test 1060OA LOW FUEL RETURN PRESSURE CIRCUIT CHECK	Move on to Step 9	Pressure above the maximum limit: return pipe to the tank obstructed	Repair the pipe, if necessary, replace it
9	LOW SUPPLY PRESSURE CHECK	All OK	Problems encountered	Operation
	Check that the diesel pressure between the filter and the pressure pump is between 2 and 3 bar See Test 1060OB LOW FUEL DELIVERY PRESSURE CIRCUIT CHECK	Move on to Step 14	Pressure below the minimum limit or above the maximum limit	Move on to Step 10
10	LOW SUPPLY PRESSURE CHECK	All OK	Problems encountered	Operation
	Check that the difference in pressure upstream and downstream of the filter is less than 1 bar	Move on to Step 11	Difference in pressure more than 1 bar	Replace the fuel filter cartridge Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE
11	LOW SUPPLY PRESSURE CHECK	All OK	Problems encountered	Operation
	Check that the supply pump pressure at the filter inlet is more than 2.2 bar	Move on to Step 11	Pressure below 2.2 bar	Move on to Step 12
12	LOW SUPPLY PRESSURE CHECK	All OK	Problems encountered	Operation
	Measure the difference in pressure between the electric pump outlet and the filter inlet and check that it is less than 0.3 bar	Move on to Step 13	Difference in pressure more than 0.3 bar	Replace the pipe
13	LOW SUPPLY PRESSURE CHECK	All OK	Problems encountered	Operation
	Check that the pump supply voltage is equal to 12V and that the current uptake is between 2 and 10 A See Test 1040AA CHECK ON SUPPLY VOLTAGE AND CURRENT UPTAKE	Move on to Step 14	Voltage lower than 12 V	Renew electrical wiring See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT
			Current greater than 10 A: pump defective	Replace the fuel pump Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R
			Current less than 2 A: pump obstructed	Replace the fuel pump Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R and clean the fuel tank
14	CHECK ON CORRECT OPERATION	All OK	Problems encountered	Operation
	Replace the DRV high pressure regulation valve and check that the fault is no longer present. Op. 1060E50	End of diagnosis	Fault persists	Move on to Step 15
15	CHECK ON CORRECT OPERATION	All OK	Problems encountered	Operation
	Replace the engine management control unit and check that the fault is no longer present Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R	End of diagnosis	Fault persists	Contact technical service for further information on the problem

1.3 Multijet

The customer complains of: The engine cuts out whilst idling, it is impossible to restart it

1	AMBIENT PARAMETERS CHECK	All OK	Problems encountered	Operation
		Test results
	Select the following control unit at the diagnostic equipment: Diesel Injection Marelli 6F3 EOBD CAN (EP 1.3 JTD engine). Check the value of the following parameters: . Battery voltage Op. 5530BB BATTERY VOLTAGE CHECK	Move on to Step 2
2	FUEL SYSTEM CHECK	All OK	Problems encountered	Operation
	Check that the air intake/vacuum circuit is working properly Op. 1048OA Check the condition of the fuel supply circuit and make sure that it is working properly Op. 1040OA Also check - wiring on engine correctly fastened to earth; - battery correctly fastened to earth; - positive battery pole and all leads connected to it correctly fastened	Move on to Step 3	1. Supply fastenings slack or oxidized 2. Earth fastenings slack or oxidized	1. Restore correct fastenings See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT 2. Restore correct fastenings See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT
3	AMBIENT PARAMETERS CHECK	All OK	Problems encountered	Operation
	Select the following control unit at the diagnostic equipment: Diesel Injection Marelli 6F3 EOBD CAN (EP 1.3 JTD engine). Check the value of the following parameters: - Objective diesel pressure See Test 1060GH DIESEL PRESSURE CHECK - Measured diesel pressure - Pressure regulator opening (MPROP) See Test 1060GR CHECK OPERATION OF FUEL PRESSURE SENSOR ON RAIL - Engine rpm See Test 1060GA RPM SENSOR EFFICIENCY CHECK	Move on to Step 4
4	CYLINDER COMPRESSION CHECK	All OK	Problems encountered	Operation
	Carry out the cylinder compression check Op. 0510A10 CYLINDER COMPRESSION - CHECK FOR LOOSE SPARK PLUGS OR INJECTORS	End of diagnosis	Cylinder compression insufficient	Move on to Step 5
5	CHECK ON CAUSE OF INSUFFICIENT COMPRESSION	All OK	Problems encountered	Operation
	Carry out to check the valve seal Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET Check condition of cylinders/piston rings	End of diagnosis	1. Valve seal insufficient 2. Cylinders/piston rings worn	1. Overhaul the head Op. 1016E10 SINGLE CYLINDER HEAD, REMOVED - OVERHAUL 2. Restore the seal

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Parts & tools for this job For 2005 Fiat Grande Punto

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