Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Grande Punto Factory Service Manual (2005-2012)22 · Fault diagnosis
22 · Diagnostics

Front suspension noise (creaking/squeaking)

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
Noise / vibrations › Front suspension noise (creaking/squeaking)
Fault diagnosisFront suspension noise (creaking/squeaking)

FRONT SUSPENSION NOISE (CREAKING/SQUEAKING)

Whilst driving, especially on unmade roads, there is creaking coming from the front suspension. This diagnosis can only be made after diagnosis

See table S015 NOISE WHILST DRIVING

Carry out the latter first.

If the problem is only on one side, carry out the checks and any operations on the appropriate side only.

Test results
0PRELIMINARY CHECKSAll OKProblems encounteredOperation

After carrying out a road test during diagnosis, a noise is heard from the front identifiable as a squeaking/creaking.

See table S015 NOISE WHILST DRIVING

Continue depending on the circumstances in which the noise occurs.

End of diagnosis

1. The noise is noticeable during steering, even with the vehicle stationary

2. The noise only occurs whilst moving

1. Move on to Step 1

2. Move on to Step 2

1MC PHERSON MOVING ELEMENTS CHECKAll OKProblems encounteredOperation
Check that the noise is not caused by the movement of the shock absorber buffer plate (visible from the engine compartment side)End of diagnosis

1. The buffer plate is loose

2. There is contact between the rubber part of the plate and the bodyshell

1. Tighten the upper nut to torque so that the buffer plate does not move any more

2. Place a shim no larger than 2 mm in between

2DUST COVER CHECKAll OKProblems encounteredOperation
Check that the dust cover is not rubbing against the shock absorber casing, by moving it and applying pressure and releasing it above the shock absorber casingMove on to Step 3There is rubbing

Replace the end of travel buffer

Op. 4410A12 FRONT SUSPENSION DAMPER (ONE), LH OR RH - FOR MCPHERSON STRUT SYSTEM - INCLUDES DISMANTLING/REASSEMBLY OF ASSEMBLY AT BENCH - R.R

3END OF TRAVEL BUFFER CHECKAll OKProblems encounteredOperation
Check that the end stop buffer is correctly inserted in its housing (raise the dust guard).Move on to Step 4

1. End travel stop incorrectly inserted (correct insertion is with the largest diameter side facing up)

2. End of travel buffer deteriorated.

1. Replace the end of travel buffer

Op. 4410A12 FRONT SUSPENSION DAMPER (ONE), LH OR RH - FOR MCPHERSON STRUT SYSTEM - INCLUDES DISMANTLING/REASSEMBLY OF ASSEMBLY AT BENCH - R.R

2. Replace the end of travel buffer [PR_4410A70].

Op. 4410A12 FRONT SUSPENSION DAMPER (ONE), LH OR RH - FOR MCPHERSON STRUT SYSTEM - INCLUDES DISMANTLING/REASSEMBLY OF ASSEMBLY AT BENCH - R.R

4CHECKS IN THE ENGINE COMPARTMENTAll OKProblems encounteredOperation
Check that there are no pipes, cables or shields that could cause interference when the engine movesMove on to Step 5Components incorrectly positionedReposition the components correctly
5CHECKS UNDER THE FLOORAll OKProblems encounteredOperation

Position the vehicle on a two column lift and raise it.

Check that there are no pipes or heat shields under the floor that are producing noise

Move on to Step 6Pipes or heat shields incorrectly fastenedRestore the correct tightening.
6TRACK CONTROL ARM BUSHES CHECKAll OKProblems encounteredOperation
Check the condition of the track control arm front and rear bushMove on to Step 7

1. Front bush not intact

2. Rear bush not intact

1. Replace the front bush

Op. 4410B50 BUSHES FOR L/H OR R/H FRONT SUSPENSION LOWER TRACK CONTROL ARM - REPLACE AT BENCH

2. Replace the rear bushing

Op. 4410B52 FRONT SUSPENSION LOWER TRACK CONTROL ARM REAR BUSH LEFT OR RIGHT - REPLACE AT BENCH

7ANTI-ROLL BAR CHECKSAll OKProblems encounteredOperation

Check that there are no faults with the anti-roll bar

See Test 4410CA CHECKS ON FRONT ANTI-ROLL BAR

More specifically:

- Anti-roll bar correctly positioned in relation to the centre-line of the vehicle

- Paint not worn at the points where the bar and the track control arms come into contact

- Condition of flexible mounting in the contact area with the bar

- Fastenings tightened to torque between bar and crossmember

- Fastenings tightened to torque between the bar and rod and between the rod and shock absorber bracket

Move on to Step 8

1. Torque tightenings not correct

2. Bar not correctly positioned

3. Paint worn at the contact points (rubbing between bar-wishbones).

4. Signs of tears/damage to flexible block

1. Restore the correct tightening.

2. Replace the anti-roll bar

Op. 4410C10 FRONT SUSPENSION ANTI-ROLL BAR - R+R - CHECK WHEEL GEOMETRY SEPARATELY

3. Replace the anti-roll bar

Op. 4410C10 FRONT SUSPENSION ANTI-ROLL BAR - R+R - CHECK WHEEL GEOMETRY SEPARATELY

4. Replace the anti-roll bar

Op. 4410C10 FRONT SUSPENSION ANTI-ROLL BAR - R+R - CHECK WHEEL GEOMETRY SEPARATELY

8SPRING/SHOCK ABSORBER ASSEMBLY CHECKAll OKProblems encounteredOperation

Check that the mountings fastening the suspension to the bodyshell (at the shock absorber turrets) do not show signs of wear on account of rubbing.

The shock absorber must be removed for this check

Op. 4410A12 FRONT SUSPENSION DAMPER (ONE), LH OR RH - FOR MCPHERSON STRUT SYSTEM - INCLUDES DISMANTLING/REASSEMBLY OF ASSEMBLY AT BENCH - R.R

Also check that the positioning and the fitting of the semi-corner assembly (spring-shock absorber assembly) is correct.

Check that there are no signs of rubbing on the suspension spring at its supports. Also check that the spring shows no signs of wear

If the spring shows signs of abrasion, its mechanical properties could be weakened as a result of oxidation.

End of diagnosis

1. Positioning or fitting of semi-corner assembly not correct

2. Signs of tears/damage to shock absorber blocks/pads

3. Spring worn

4. Signs of rubbing between spring and supports

1. Restore the correct fitting/positioning of the components

2. Replace the components and ensure they are correctly positioned

3. Replace the shock absorber spring (ensure that the first coil is correctly positioned on the shock absorber plate, 4 mm at most from the contact point)

Op. 4410A12 FRONT SUSPENSION DAMPER (ONE), LH OR RH - FOR MCPHERSON STRUT SYSTEM - INCLUDES DISMANTLING/REASSEMBLY OF ASSEMBLY AT BENCH - R.R

4. Refit correctly

Parts & tools for this job For 2005 Fiat Grande Punto

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.