Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Grande Punto Factory Service Manual (2005-2012)22 · Fault diagnosis
22 · Diagnostics

Engine knocking

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
Noise / vibrations › Engine knocking
Fault diagnosisEngine knocking

ENGINE KNOCKING

1.9 Multijet

The customer complains of: Irregular combustion noise, engine knock

Test results
0PRELIMINARY CHECKSAll OKProblems encounteredOperation

Check that the engine oil level is correct

Op. 0010T11 ENGINE OIL - CHECK LEVEL AND TOP UP, IF NECESSARY

Check that the air intake/vacuum circuit is working properly by carrying out the

See Test 1048OA AIR INTAKE/VACUUM CIRCUIT CHECK

Check the condition of the fuel supply circuit and make sure that it is working properly carrying out the

See Test 1040OA FUEL SUPPLY CIRCUIT CHECK

Check the operation of the low pressure supply circuit by carrying out the

See Test 1060OB LOW FUEL DELIVERY PRESSURE CIRCUIT CHECK

Move on to Step 1Oil level incorrect

Restore the correct engine oil level

Op. 0010T11 ENGINE OIL - CHECK LEVEL AND TOP UP, IF NECESSARY

1AMBIENT PARAMETERS CHECKAll OKProblems encounteredOperation

Select the following control unit at the diagnostic equipment: Diesel electronic injection control unit EDC16C39 CF4/EOBD CAN (EP engine 1.9)

Check the value of the following parameters:

. Battery voltage

See Test 5530BB BATTERY VOLTAGE CHECK

. Atmospheric pressure

See Test 1060GD ATMOSPHERIC PRESSURE CHECK

. Supercharging pressure Target

. Supercharging pressure Measured

See Test 1060GF SUPERCHARGING PRESSURE CHECK

. Measured air mass

See Test 1060GG CHECK MEASURED AIR MASS

. Engine coolant temperature

See Test 1060OE ENGINE COOLANT TEMPERATURE SENSOR OPERATION CHECK

. Diesel temperature

See Test 1060EA DIESEL TEMPERATURE CHECK

. Objective Diesel pressure

. Measured Diesel pressure

See Test 1060GH DIESEL PRESSURE CHECK

. Engine rpm

See Test 1060GI CHECK ENGINE SPEED

Move on to Step 2
2PREHEATING RELAY ACTIVE DIAGNOSISAll OKProblems encounteredOperation

Carry out the active diagnosis for the preheating relay, checking that the result is positive.

The check on the following system is only necessary if the outside temperature is below 0 °C.

End of diagnosisThe result of the active diagnosis is negativeMove on to Step 3
3HEATER PLUGS CHECKAll OKProblems encounteredOperation

Check that the heater plugs are working properly

See Test 5520CA CHECK GLOW PLUG OPERATION

End of diagnosis

1.3 Multijet

The customer complains of: Irregular combustion noise, engine cylinder head knock

Test results
1Ambient parameters checkAll OKProblems encounteredOperation

Select the following control unit at the diagnostic equipment: Marelli Diesel Injection 6F3 EOBD CAN (EP engine 1.3 JTD).

Check the value of the following parameters:

- Coolant temperature

See Test 1060OE ENGINE COOLANT TEMPERATURE SENSOR OPERATION CHECK

. Atmospheric pressure

See Test 1060GD ATMOSPHERIC PRESSURE CHECK

Move on to Step 2
2Intake circuit checkAll OKProblems encounteredOperation

Check that the air intake/vacuum circuit is working properly by carrying out the

See Test 1048OA AIR INTAKE/VACUUM CIRCUIT CHECK

Move on to Step 3
3Preheating relay active diagnosisAll OKProblems encounteredOperation
Carry out the active diagnosis of the preheating relay, checking that the result is positiveMove on to Step 5The result of the active diagnosis is negativeMove on to Step 4
4Check on operation of heater plugsAll OKProblems encounteredOperation

Check that the heater plugs are working properly, by carrying out the

See Test 5520CA CHECK GLOW PLUG OPERATION

Move on to Step 5
5Feed circuit checkAll OKProblems encounteredOperation

Check the condition of the fuel supply circuit and make sure that it is working properly carrying out the

See Test 1040OA FUEL SUPPLY CIRCUIT CHECK

Move on to Step 6
6Ambient parameters checkAll OKProblems encounteredOperation

Select the following control unit at the diagnostic equipment: Marelli Diesel Injection 6F3 EOBD CAN (EP engine 1.3 JTD).

Check the value of the following parameters:

- Press. Diesel measured

See Test 1060GH DIESEL PRESSURE CHECK

- Pressure regulator opening (MPROP)

See Test 1060GR CHECK OPERATION OF FUEL PRESSURE SENSOR ON RAIL

End of diagnosis

Parts & tools for this job For 2005 Fiat Grande Punto

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