Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Stilo Factory Service Manual (2001-2007)12 · Brakes
12 · Brakes

Brake servo/brake pump assembly - r r

Make
Fiat
Model
Stilo Factory Service Manual
Year
2001–2007
Section
Hydraulic braking system › Brake servo/brake pump assembly - r r
BrakesBrake servo/brake pump assembly - r r

Brake servo/brake pump assembly - r r

Operation 3330D02 · Brake vacuum system

2.4 20v

Removing

- 1016A40 ignition coil cover on cylinder head- r+r

1.6 16v, 1.8 16v, 1.9 JTD 8v

- 1016A10 sound-proofing cover - r + r

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

2.4 20v

- 1056B82 injection/ignition system e.c.u. (one) - r + r

- 1048A31 RIGID PIPE between air filter and intake manifold - R.R.

- 1056B14 throttle case - r + r

1. Unscrew nut (1a), loosen bolt (1b) and place the tank to one side.

Brake servo/brake pump assembly - r r

1.9 JTD 8v

1. Disconnect the electrical connection of the water in diesel filter presence sensor (1a), unscrew bolts (1b), release the pipes from the retaining bands and place the diesel filter (1c) to one side.

NameConnector
1aWater in diesel filter sensorK31
Brake servo/brake pump assembly - r r

- 3330C30 brake fluid reservoir - r + r and wash inside

- 3340A12 A'B.S. system. - electronic and hydraulic CONTROL UNIT R.R.

- 3340A13 abs central mount - r r

1. Undo clips (1a) to disconnect clip (1b) and disconnect brake servo rod (1c) from brake pedal (1d).

Brake servo/brake pump assembly - r r

1. Undo the nuts securing the brake servo unit to the pedal assembly.

Brake servo/brake pump assembly - r r

Withdraw the one-way valve from the brake servo assembly.

1. Remove the brake servo/brake pump unit.

Use the appropriate tool to remove the ABS pipes from the master cylinder.

NameCountry
Spanner1.856.127.000
Brake servo/brake pump assembly - r r

All versions

Refitting

Fit the brake servo/brake pump assembly and tighten the retaining nuts on the pedal unit to torque.

FasteningComponentØ

Value

(daNm)

NutBRAKE SERVOM8(Pedal end) 2.2

Fi the one-way valve to the brake servo assembly.

Fit the detent to the brake servo rod.

Fit the brake servo rod to its seat on the brake pedal and secure with the detent.

Use the appropriate tool to tighten the ABS pipes to the master cylinder.

NameCountry
Spanner1.856.127.000

- 3340A13 abs central mount - r r

- 3340A12 A'B.S. system. - electronic and hydraulic CONTROL UNIT R.R.

- 3330C30 brake fluid reservoir - r + r and wash inside

1.9 JTD 8v

Fit the diesel filter in its seat and tighten the retaining bolts to torque.

FasteningComponentØ

Value

(daNm)

BoltFUEL FILTERM8(Pedal unit side) 2.5

Connect the electrical connection to the fuel filter water presence sensor.

NameConnector
Water in diesel filter sensorK31

2.4 20v

Fit the Selespeed fluid tank in its seat and tighten the retaining nut and bolt.

- 1056B14 throttle case - r + r

- 1048A31 RIGID PIPE between air filter and intake manifold - R.R.

- 1056B82 injection/ignition system e.c.u. (one) - r + r

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

1.6 16v, 1.8 16v, 1.9 JTD 8v

- 1016A10 sound-proofing cover - r + r

2.4 20v

- 1016A40 ignition coil cover on cylinder head- r+r

- 0010T64 brake and or clutch fluid check level and top up as necessary

- 0010T65 hydraulic brake system bleed air

Parts & tools for this job For 2001 Fiat Stilo

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