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Fiat Stilo Factory Service Manual (2001-2007)22 · Fault diagnosis
22 · Diagnostics

Catalyzer error

Make
Fiat
Model
Stilo Factory Service Manual
Year
2001–2007
Section
Examiner › Catalyzer error
Fault diagnosisCatalyzer error

CATALYZER ERROR

1.2 16v, 1.6 16v, 1.8 16v, 2.4 20v

The diagnostic equipment signals the following error: Catalyzer

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Connect the tester (Examiner or Examiner Plus) and transcribe the errors and environmental parameters

Check for the 'Catalyzer' error only

End of diagnosis'Upstream lambda probe' error presentSee table Z56
'Upstream lambda probe' error presentSee table Z50
'Upstream lambda probe' error presentSee table Z53
'Upstream lambda probe' error presentSee table Z58
'Upstream lambda probe' error presentContinue to Step 1
'Upstream lambda probe' error present

Identify and eliminate the cause of the anomaly.

Continue to Step 5

1EXHAUST SYSTEM LEAKS CHECKAll OKProblems metOperation

Look and listen to check the exhaust system from the cylinder head outlet to the downstream lambda probe.

Check that there are no leaks

Continue to Step 2There are leaks

Restore the exhaust system seal and replace the affected parts if necessary

Continue to Step 5

2ROAD TEST TO CHECK MIXTURE STRENGTHAll OKProblems metOperation

1.2 16v

1.6 16v

2.4 20v

Road test the vehicle and check the mixture strength in the 1st and 2nd closed loops using the diagnostic equipment.

Check that the activation is correct

Continue to Step 3The 1st closed loop activation is not correctSee table Z56
The 1st closed loop activation is not correctSee table Z58
1.8 16v

Road test the vehicle and check the mixture strength in the 1st and 2nd closed loops using the diagnostic equipment.

Check that the activation is correct

Continue to Step 3The activation is not correctSee table Z56
3CHECKING INLET AND EXHAUST SYSTEM SEALAll OKProblems metOperation
Check the exhaust system visually and by listening, to check that there are no leaks from the cylinder head outlet to the upstream lambda sensorContinue to Step 4Seal not correct

Restore system seal and replace the affected parts if necessary

Continue to Step 5

4REPLACING THE CATALYZERAll OKProblems metOperation
Replace the catalyzer Op. 1080B62Continue to Step 5
5DELETING AND CHECKING ERRORAll OKProblems metOperation

Use a tester to cancel the errors in the control unit.

Carry out a road test and ensure the error does not recur

Continue to Step 6The fault persists, it is the first time that this step has been reached and the catalyzer has not yet been replacedContinue to Step 0
The fault persists, it is the first time that this step has been reached and the catalyzer has not yet been replacedContact Technical Support for further information on the problem
6CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosis

Parts & tools for this job For 2001 Fiat Stilo

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