Workshop Manuals Factory service & repair Land Rover
01 Introduction02 General specification data03 Supplementary restraint system04 Chassis and body05 Panel repairs
Land Rover Discovery Body Repair Manual (1995 on)05 · Panel repairs
05 · General

Cleaning/painting (page 2 of 3)

Make
Land Rover
Model
Discovery Body Repair Manual
Year
1995 on
Section
Repair
Panel repairsCleaning/painting · page 2 of 3
  1. Loosely fit two bolts inside wheel arch and at
Loosely fit two bolts inside wheel arch and at
  1. Starting with three bolts securing upper edge of
  2. Tighten remaining bolts and self-tapping screws,
  3. Clean off all surplus sealant from exposed
  4. Using thumb pressure, apply 3M 8572 Bolted
  5. Apply a bead of 3M 8684 Flexseal to joint at
  6. Paint as necessary.
  7. Refit capping to ’D’ post and secure with nuts
  8. Reverse removal operations to refit fuel filler
  9. Reverse operations 1 to 9 to refit associated
  10. Apply 20 x 20 mm (13/16 x 13/16 in) squares of 3M 8572 Bolted Panel Sealer to inner faces of Rear quarter panel replacement six securing screw holes in rear quarter panel.
  11. Locate panel on body. Ensure that sealant is not displaced. Working from inside vehicle, loosely fit ten bolts securing panel.
  12. Loosely fit countersunk, self-tapping screws securing rear quarter panel to ’E’ post, and body side panel to ’D’ post.

lower edge of body side panel.

panel, evenly tighten bolts to draw panel upwards to its correct location.

ensuring a satisfactory seal between the joint faces.

surfaces.

Panel Sealer to all corners of window aperture to seal any uneven contours between panels.

lower section of ’D’ post. Work the bead to produce a smooth, cosmetically acceptable finish. See Panels,

and washers.

pipe and breather (where applicable).

parts.

  1. Remove body side panel and rear quarter panel assembly from vehicle. See this section.
  2. Using a suitable high-speed saw, cut off rear quarter panel. Make the line of cut approximately 30 mm (1 3/16 in) from joint with flange.

CAUTION: Avoid the use of an air chisel as this could damage the body side panel.

  1. Remove flange from body side panel using a spot weld cutter.

Parts & tools for this job For 1995 Land Rover Discovery

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