Discovery II
TRANSFER BOX - LT230SE
41-40
REPAIRS
Solenoid - interlock - Up to 03 MY
$% 41.20.63
Remove
1. Raise vehicle on ramp.
2. Disconnect multiplug from interlock solenoid.
3. Release multiplug retainer from mounting plate
on transfer box.
4. Remove 4 bolts securing solenoid cover,
remove cover and Belleville washer.
5. Remove solenoid.
Refit
1. Clean solenoid cover and mating face.
2. Position solenoid in main casing.
3. Apply sealant, Part No. STC 4600 to solenoid
cover
4. Fit cover and Belleville washer.
5. Fit bolts securing interlock solenoid and tighten
to 10 Nm (7 lbf.ft).
6. Connect and secure multiplug.
7. Lower vehicle on ramp.
Solenoid - interlock - from 03 MY
$% 41.20.63
Remove
1. Remove differential lock selector cable.
REPAIRS, Cable - selector - differential lock.
2. Remove nut securing lever to selector housing
cross shaft and remove lever from shaft.
3. Release insert from solenoid multiplug, remove
wire terminals and remove multiplug body.
4. Remove sealant from solenoid and gear
selector housing.
5. Remove circlip securing solenoid to gear
selector housing and remove solenoid from
housing.
Refit
1. Fit solenoid to gear selector housing, feeding
harness through hole in housing.
2. Fit circlip to secure solenoid and apply STC
50551 to seal solenoid to housing.
3. Fit wires to multiplug body and fit insert into
multiplug.
4. Fit lever to cross shaft and tighten nut to 25 Nm
(18 lbf.ft).
5. Fit differential lock selector cable.
