Front lower crossmember

FRONT LOWER CROSSMEMBER

NOTE: In this procedure, the crossmember to sidemember gusset plates are replaced in conjunction with the front lower crossmember. If required, the lower closing panel can be replaced separately.

Remove

1. Disconnect battery earth lead.
2. Disconnect alternator. See ELECTRICAL, Repairs.
3. Disconnect all ECUs.
4. Remove LH and RH engine bay shields.
5. Remove front bumper valance. See BODY, Exterior fittings.
6. Remove front bumper armature.
7. Remove radiator. See COOLING SYSTEM, Repairs.
8. Remove PAS fluid cooler. See STEERING, Repairs.
9. Release wiring for LH and RH headlamps and position aside.

Repair

1. Remove existing panel(s), prepare panel joint faces and install new panel(s) in accordance with Panel Replacement Procedure. Punch or drill holes in new panel for plug welding as shown.

Refit

1. Secure wiring to LH and RH headlamps.
2. Fit PAS fluid cooler. See STEERING, Repairs.
3. Fit radiator. See COOLING SYSTEM, Repairs.
4. Fit front bumper armature.
5. Fit front bumper valance. See BODY, Exterior fittings.
6. Fit LH and RH engine bay shields.
7. Connect all ECUs.
8. Connect alternator. See ELECTRICAL, Repairs.
9. Connect battery earth lead.