Front sidemember (front section)

FRONT SIDEMEMBER (FRONT SECTION)

NOTE: In this procedure, the front section of the front sidemember closing panel and the related crossmember to sidemember gusset plate are replaced in conjunction with the front sidemember.

Remove

1. Disconnect battery earth lead.
2. Disconnect all ECUs.
3. Remove road wheel(s).
4. Remove underbelly panel. See BODY, Exterior fittings.
5. Remove front bumper valance. See BODY, Exterior fittings.
6. Remove radiator. See COOLING SYSTEM, Repairs.
7. Remove PAS fluid cooler. See STEERING, Repairs.
8. Remove headlamp. See ELECTRICAL, Repairs.
9. Release wiring to headlamp and position aside.
10. Remove engine bay shield.
11. Remove front wheel arch liner. See BODY, Exterior fittings.

For LH side

12. Remove front bumper LH support bracket.
13. Remove ECM.
14. Remove battery carrier. See ELECTRICAL, Repairs.
15. Remove air cleaner.
16. Remove air intake hose.
17. Remove horn. See ELECTRICAL, Repairs.

For RH side

18. Remove front bumper RH support bracket.
19. Remove windscreen washer reservoir. See WIPERS & WASHERS, Repairs.
20. Remove alternator. See ELECTRICAL, Repairs.
21. Remove PAS pump. See STEERING, Repairs.

Repair

1. Remove existing panel(s), prepare panel joint faces and install new panel(s) in accordance with Panel Replacement Procedure. Punch or drill holes in new panel for plug welding as shown.