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Other Land Rover Workshop Service and Repair Manuals
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3.5, 3.9 & 4.2 V8 Engine Overhaul Manual - 2nd Edition - Eng
3.5, 3.9 & 4.2 V8 Engine Overhaul Manual - 2nd Edition
Page 3
Page 4
Page 5
INFORMATION
Page 10
Page 11
GENERAL DATA
Page 14
Page 15
Page 16
TORQUE WRENCH SETTINGS
Page 21
SERVICE TOOLS
Page 24
Page 25
Page 26
Page 27
DESCRIPTION AND OPERATION
Page 33
Page 34
Page 35
OVERHAUL
ROCKER SHAFTS
Rocker shafts - remove
Rocker shafts - dismantling
Inspecting components
Rocker shafts - assembling
Rocker shafts - refit
CYLINDER HEAD
Cylinder head - remove
Valves and springs - remove
Cylinder head - inspection
Valves, valve springs and guides - inspection
Page 48
Page 49
Valve guides - renew
Valve seat inserts - inspection
Valve seat inserts - renew
Valve seats and seat inserts - refacing
Valves - lapping-in
Engines fitted with secondary air injection (SAI)
Valves and springs - refit
Cylinder head - refit
TIMING CHAIN AND GEARS
Distributor - if fitted - remove
Sump - remove
Timing cover - remove - engine numbers without suffix B
Timing cover - remove - engine numbers with suffix B
Timing gears - remove
Timing chain and gears - inspection
Timing gears - refit
Page 66
Timing cover - refit - engine numbers without suffix B
Timing cover - refit - engine numbers with suffix B
Page 69
Sump - refit
Distributor - if fitted - refit
OIL COOLER ADAPTER - ENGINE NUMBERS WITHOUT SUFFIX B
Oil cooler adapter - remove
Oil cooler adapter - refit
OIL PUMP - ENGINE NUMBERS WITHOUT SUFFIX B
Oil pump - remove
Oil pump - inspection
Oil pump - refit
OIL PUMP - ENGINE NUMBERS WITH SUFFIX B
Oil pump - remove
Oil pressure by-pass valve - remove
Oil pressure relief valve - remove
Oil pump - inspection
Oil pressure by-pass valve - inspection
Oil pressure relief valve - inspection
Oil pump - refit
Oil pressure by-pass valve - refit
Oil pressure relief valve - refit
CAMSHAFT AND TAPPETS
Camshaft end-float - check
Camshaft and tappets - remove
Camshaft and tappets - inspection
Camshaft and tappets - refit
PISTONS, CONNECTING RODS, PISTON RINGS AND CYLINDER BORES
Pistons and connecting rods - remove
Piston rings - remove
Piston rings - inspection
Pistons - remove
Pistons and connecting rods - inspection
Gudgeon pins - inspection
Cylinder liner bore - inspection
Pistons - refit
Piston to cylinder bore clearance - checking
Pistons and connecting rods - refit
FLYWHEEL AND STARTER RING GEAR
Flywheel - remove
Flywheel and starter ring gear - inspection
Starter ring gear - renew
Flywheel - refit
DRIVE PLATE AND RING GEAR ASSEMBLY
Drive plate and ring gear assembly - remove
Drive plate and ring gear - inspection
Drive plate and ring gear assembly - check setting height
Drive plate and ring gear assembly - refit
CRANKSHAFT, MAIN AND BIG-END BEARINGS
Big-end bearings - remove
Big-end bearings - refit
Crankshaft - remove
Crankshaft - inspection
Page 120
Crankshaft spigot bearing - renew
Crankshaft - refit
Page 123
Crankshaft end - float - check