Cylinder head gasket (page 8 of 9)

10. Working in the sequence shown, progressively tighten the cylinder head bolts using the following procedure: i. All bolts to 20 Nm. Use a felt tip pen and mark position of radial mark on each bolt head. ii. Turn all bolts through 180°. iii. Turn all bolts through another 180° and align radial mark.

CAUTION: If bolt is overtightened, back off 90° then realign radial marks.

11. Clean exhaust front pipe flange and manifold mating faces.
12. Fit flange gasket, connect front pipe, fit nuts and tighten to 50 Nm.
13. Fit h.t. lead guide brackets and secure with bolts.
14. Connect coil h.t. lead to distributor.
15. Fit bolt securing inlet manifold to support bracket and tighten to 25 Nm.
16. Connect multiplug to IACV.
17. Connect multiplug to TP sensor.
18. Connect multiplug to IAT sensor.
19. Connect injector harness multiplug and secure on throttle body mounting bracket.
20. Fit new ’O’ ring to fuel feed pipe
21. Fit fuel feed pipe to fuel rail and tighten bolts to 5 Nm.
22. Connect fuel return hose to fuel rail and secure with clip.
23. Secure fuel return pipe to clips on underside of inlet manifold.
24. Connect coolant hose to inlet manifold secure with clip.
25. Connect brake servo pipe to inlet manifold.
26. Connect ECM vacuum pipe to inlet manifold.
27. Fit evaporative emission canister vacuum pipe to inlet manifold and secure with clip.
28. Connect throttle cable to throttle cam.
29. Locate throttle cable adjusting nut in abutment bracket.
30. Automatic Models: Connect kickdown cable to throttle cam and locate outer cable to abutment bracket.
31. Connect coolant pipes to outlet elbow on cylinder head and secure with clips.
32. Connect multiplugs to coolant sensors on outlet elbow.
33. Fit camshaft timing belt rear cover bolts and tighten to 10 Nm.