Workshop Manuals Factory service & repair Rover
01 Introduction02 Information03 Maintenance04 Engine05 Engine management system - MEMS06 Fuel delivery system - MEMS07 Cooling system - MEMS08 Manifold & exhaust systems09 Manual gearbox10 Automatic gearbox
Rover 100 Repair Manual Supplement (1996-1998)04 · Engine
04 · Engine

Cylinder head gasket (page 9 of 9)

Make
Rover
Model
100 Repair Manual Supplement
Year
1996–1998
Section
Repairs
EngineCylinder head gasket · page 9 of 9
Diagram
  1. Position camshaft timing belt tensioner to engine and fit centre bolt and backplate screw.
  2. Connect camshaft timing belt tensioner spring.
  3. Clean camshaft gear.
  4. Fit camshaft gear to camshaft.
  5. Fit bolt and washer securing camshaft gear to camshaft. Using tool 18G 1521 restrain camshaft and tighten bolt to 35 Nm.
  6. Check correct alignment of timing marks for 90° BTDC.
  7. Fit timing belt over camshaft gear, keeping belt taut from crankshaft to camshaft gears.
  8. Using fingers only, ease timing belt over tensioner pulley and coolant pump drive gear, ensuring belt is positioned centrally around gears and pulley.
  9. Loosen tensioner backplate screw.
  10. Rotate crankshaft clockwise 2 complete revolutions and align camshaft timing gear with top face of cylinder head.
  11. Tighten tensioner backplate screw to 10 Nm.
  12. Tighten tensioner pulley Allen screw to 45 Nm.
  13. Fit camshaft cover gasket. See this section.
  14. Fit timing belt upper cover. See this section.
  15. Position splash shield.
  16. Fit scrivets and tighten centre screws.
  17. Remove stand(s) and lower vehicle.
  18. Refill cooling system. See REPAIR MANUAL - Maintenance.
  19. Manual Models: Adjust throttle cable. See ENGINE MANAGEMENT SYSTEM - MEMS, Adjustments.
  20. Automatic Models: Adjust throttle and kickdown cable. See AUTOMATIC GEARBOX - ’CVT’, Adjustments.
  21. Connect battery earth lead.

Parts & tools for this job For 1996 Rover 100

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