Workshop Manuals Factory service & repair Rover
01 Introduction02 Information03 Maintenance04 Engine05 Engine management system - MEMS06 Fuel delivery system - MEMS07 Cooling system - MEMS08 Manifold & exhaust systems09 Manual gearbox10 Automatic gearbox
Rover 100 Repair Manual Supplement (1996-1998)09 · Manual gearbox
09 · Transmission

Gearbox assembly (page 6 of 6)

Make
Rover
Model
100 Repair Manual Supplement
Year
1996–1998
Section
Repairs
Manual gearboxGearbox assembly · page 6 of 6
Diagram
  1. Clean ball joint, and using tool 18G 1594 connect gearchange linkage lower ball joint.
  2. Position steady bar bracket to gearbox, fit bolts and tighten to 85 Nm.
  3. Align steady bar bracket to body, fit bolt and tighten to 45 Nm.
  4. Fit starter motor. See REPAIR MANUAL - Electrical.
  5. Remove stand(s) and lower vehicle.
  6. Clean ball joint and connect gearchange upper ball joint using 18G 1584.
  7. Connect speedo cable.
  8. Loosen bolt and remove small spanner, tighten bolt to 28 Nm.
  9. Connect clutch cable to release lever and secure in clip.
  10. Position air cleaner support bracket and tighten nuts.
  11. Position battery tray and charcoal canister.
  12. Position fuse box bracket, fit bolts and tighten to 9 Nm.
  13. Connect charcoal canister hose and secure with clip.
  14. Connect purge hose to inlet manifold.
  15. Connect multiplug to purge valve.
  16. Secure fuse box to bracket.
  17. Fit air cleaner, See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  18. Refill gearbox oil. See REPAIR MANUAL - Maintenance.
  19. Fit bonnet. See REPAIR MANUAL - Body.

Parts & tools for this job For 1996 Rover 100

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