Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K806 Engine - K1607 Engine - K16 with VVC08 Engine - L Series09 Emission control10 Engine management system - MEMS11 Engine management system - EDC12 Fuel delivery system13 Cooling system - K Series14 Cooling system - L Series15 Manifold & exhaust systems16 Clutch17 Manual gearbox - R6518 Manual gearbox - PG119 Automatic gearbox - CVT20 Automatic gearbox21 Drive shafts22 Steering23 Front suspension24 Rear suspension25 Brakes26 Restraint systems27 Body28 Heating & ventilation29 Air conditioning30 Wipers & washers31 Electrical32 Instruments
Rover 200 Workshop Manual (1995-1999)25 · Brakes
25 · Brakes

Rear brake drum (page 2 of 2)

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs
BrakesRear brake drum · page 2 of 2

Inspect

  1. Clean backplate and brake drum with brake cleaning fluid.

WARNING: Do not use an air line to blow dust from brake assembly. Do not use petroleum based fluid as damage will occur to rubber components.

  1. Renew brake drum if scored, grooved or cracked.
Renew brake drum if scored, grooved or cracked.
  1. Measure inside diameter of drum at 2 points. Drum internal diameter: New = 203.20 - 203.33 mm Service limit = 204 mm Drum ovality limit = 0.012 mm Renew drum if outside limits.
  2. Examine wheel cylinder dust seals for signs of brake fluid leakage, a certain amount of dampness is usual. However, if free fluid is apparent, lift dust seal and check for excessive leakage. Renew wheel cylinder if brake linings have become contaminated.
  3. Check wheel cylinder pistons for freedom of movement.

Refit

Check wheel cylinder pistons for freedom of movement.
  1. Check adjuster cam and if necessary set to minimum adjustment position as follows: Lever leading shoe away from wheel cylinder. Move adjuster cam back fully and ease shoe back into position.
  2. Apply Molykote 111 grease to brake shoe and spring contact points.
  3. Fit brake drum, tighten screws to 7 Nm.

NOTE: Clean inside of NEW brake drum with brake cleaning fluid.

  1. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
  2. Remove stand(s) and lower vehicle.
  3. Check handbrake operation, adjust if necessary. See Adjustments.

Parts & tools for this job For 1995 Rover 200

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.