Power steering pump drive belt - ’k’ series - with automatic tensioner

POWER STEERING PUMP DRIVE BELT - ’K’ SERIES - WITH AUTOMATIC TENSIONER

Service repair no - 57.20.02

1. Check condition of drive belt, renew a belt that shows signs of wear and splitting. Belt must be renewed before indicator reaches LH end of recess in tensioner backplate casting, see illustration.
2. Disconnect battery earth lead.
3. Turn steering on to RH lock.
4. Using a 13 mm spanner, rotate tensioner and insert a suitable 4 mm diameter pin through centre of hexagon into tensioner backplate.

WARNING: Ensure pin is fully located in tensioner backplate before releasing tensioner.

5. Release belt from tensioner pulley.
6. Release belt from PAS pump pulley and crankshaft pulley.
7. Remove drive belt.

Refit

1. Clean pulleys.
2. Fit belt to crankshaft pulley, over tensioner pulley and connect belt to PAS pulley.

CAUTION: Ensure drive belt is correctly located in pulley vees.

3. Relieve tensioner pressure, remove pin and release tensioner.
4. Align steering to straight ahead position.
5. Connect battery earth lead.