Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K806 Engine - K1607 Engine - K16 with VVC08 Engine - L Series09 Emission control10 Engine management system - MEMS11 Engine management system - EDC12 Fuel delivery system13 Cooling system - K Series14 Cooling system - L Series15 Manifold & exhaust systems16 Clutch17 Manual gearbox - R6518 Manual gearbox - PG119 Automatic gearbox - CVT20 Automatic gearbox21 Drive shafts22 Steering23 Front suspension24 Rear suspension25 Brakes26 Restraint systems27 Body28 Heating & ventilation29 Air conditioning30 Wipers & washers31 Electrical32 Instruments
Rover 200 Workshop Manual (1995-1999)22 · Steering
22 · Steering & suspension

Steering rack gaiter

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Steering rack gaiter
SteeringSteering rack gaiter

Refit

  1. Clean mating faces of power steering pump and coolant pump housing.
  2. Position power steering pump to coolant pump housing and align drive lugs with those on coolant pump.
  3. Fit 2 long bolts and support bracket securing power steering pump to coolant pump housing and tighten until finger tight.
  4. Fit 3 short bolts securing support bracket to power steering pump.
  5. Tighten power steering pump to coolant pump housing bolts to 20 Nm.
  6. Remove plugs from power steering pump and hoses.
  7. Lubricate and fit new ’O’ ring to high pressure hose union.
  8. Connect high pressure hose to power steering pump and tighten union to 20 Nm.
  9. Connect power steering pump feed hose to fluid reservoir and secure with clip.
  10. Fit pulley to power steering pump and fit Torx screws.
  11. Fit auxiliary drive belt. See ELECTRICAL, Repairs.
  12. Tighten 3 Torx screws, pulley to power steering pump, to 10 Nm.
  13. Lower engine, fit nut securing mounting bracket to engine mounting and tighten to 85 Nm.
  14. Tighten nuts securing engine mounting restraint bar to body, to 85 Nm.
  15. Connect steady bar to engine mounting bracket, fit through bolt and tighten to 85 Nm.
  16. Remove jack positioned to support engine.
  17. Refill power steering system fluid reservoir and bleed system. See Adjustments.
  18. Fit undertray. See BODY, Exterior fittings.

STEERING RACK GAITER

Service repair no - 57.25.03

Remove

  1. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Remove track rod end. See this section.
Steering rack gaiter – Remove track rod end. See this section.
  1. Remove clip securing outer end of gaiter to steering rack.
  2. Cut cable tie securing inner end of gaiter to steering rack.
  3. Remove gaiter from rack.

Refit

  1. Fit gaiter to rack.
  2. Secure inner end of gaiter with cable tie.
  3. Fit clip securing outer end of gaiter.
  4. Fit track rod end. See this section.
  5. Remove stand(s) and lower vehicle.

Parts & tools for this job For 1995 Rover 200

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