Power steering pump - ’l’ series models without air conditioning

CAUTION: To prevent damage to components, use two spanners when loosening or tightening unions.

8. Align fluid outlet hose clamp to bracket and secure with bolt.
9. Remove plug from fluid inlet hose and connect to power steering pump.
10. Tighten clip securing fluid inlet hose to power steering pump.
11. Remove container positioned to collect fluid loss.
12. Position pulley to power steering pump.
13. Fit 3 bolts securing pulley to power steering pump.
14. Fit power steering pump drive belt. See this section.
15. Tighten 3 bolts securing pulley to power steering pump to 9 Nm.
16. Lower engine.
17. Connect engine RH mounting. See ENGINE - ’K8’, Repairs. See ENGINE - ’K16’, Repairs. See ENGINE - ’K16 WITH VVC’, Repairs.
18. Connect engine steady bar to bracket on gearbox, fit bolt and tighten to 45 Nm.
19. Tighten bolt securing steady bar to subframe to 80 Nm.
20. Bleed power steering system. See Adjustments.
21. Remove stand(s) and lower vehicle.

POWER STEERING PUMP - ’L’ SERIES MODELS WITHOUT AIR CONDITIONING

Service repair no - 57.20.14

Remove

1. Remove alternator. See ELECTRICAL, Repairs.
2. Remove front beam. See FRONT SUSPENSION, Repairs.
3. Position container to collect fluid loss from power steering system.

4. Loosen union securing high pressure hose to power steering pump.

CAUTION: To prevent damage to components, use two spanners when loosening or tightening unions.

5. Disconnect high pressure hose from pump, remove and discard ’O’ ring.
6. Release clip and disconnect power steering pump feed hose from fluid reservoir.

CAUTION: Plug the connections.